Senior Tooling Engineer

About the Role

The Senior Tooling Engineer leads the design, development, and optimization of cold heading and cold forming processes to ensure consistent product quality, efficient manufacturing, and cost-effective production. This role manages tooling design, procurement, and life‑cycle control while providing engineering support to improve manufacturing performance and reduce downtime. The position plays a key role in driving innovation, process improvement, and operational excellence across fastener and precision metal forming operations.

• Design, validate, and optimize cold heading and cold forming tooling for single and multi‑die operations.
• Develop and maintain Methods of Manufacturing (MoMs), Bills of Materials (BOMs), and routings in ERP systems such as Epicor.
• Review part prints for manufacturability and recommend design or process improvements.
• Support quoting and cost estimation by analyzing tooling, production, and subcontract requirements.
• Create and update detailed engineering drawings using AutoCAD and Solid Works according to engineering standards.
• Lead root cause analysis and corrective action plans for tooling and production‑related issues.
• Improve tooling life, product quality, and process capability through redesign and process optimization.
• Manage Tool Room operations including tooling procurement, usage tracking, and tool life analysis.
• Implement systems for accurate tool control, ordering, and usage monitoring.
• Mentor and train engineers, technicians, and Tool Room staff to strengthen internal expertise.
• Collaborate with cross‑functional teams to drive continuous improvement, equipment upgrades, and process standardization.
• Ensure all engineering practices comply with ISO 9001 and IATF 16949 standards.

• Bachelor’s degree in Mechanical Engineering or related field.
• Minimum 5 years of experience in cold heading, cold forming, or precision fastener manufacturing.
• Proven experience in cold forming tooling design for single and multi‑die headers.
• Strong proficiency with AutoCAD;
  Solid Works experience preferred.
• Demonstrated ability to manage Tool Room operations, tooling procurement, and inventory control.
• Working knowledge of ERP systems such as Epicor for BOMs, routings, and tool tracking.
• In‑depth understanding of material properties, heat treatment, coatings, and fastener standards including IFI and ISO.
• Strong analytical, problem‑solving, and project management skills.
• Excellent communication, collaboration, and leadership capabilities.

• Experience with Lean Manufacturing, Six Sigma, or other continuous improvement methodologies.
• Familiarity with automotive and aerospace fastener requirements.
• Proficiency in CNC machining, die maintenance, and precision tooling techniques.
• Advanced data analysis skills for process optimization and tool life tracking.
• Expertise in manufacturing cost reduction and efficiency improvement strategies.