Controls Engineer

Join us to apply for the Controls Engineer role at Lightera.

Lightera, a global leader in fiber optic cable manufacturing, is seeking a Controls Engineer to design, develop, and optimize automation systems for precision fiber optic cable manufacturing. This role focuses on integrating cutting‑edge technologies into existing equipment while exploring innovative control and automation solutions to enhance reliability, safety, and throughput.

• Design, program, and maintain PLC/HMI systems, with a strong focus on Siemens PLCs/Drives (TIA Portal, Step 7, SINAMICS, VFDs)
• Support and troubleshoot Rockwell Automation platforms (Logix 5000, SLC 500, PLC‑5) where applicable
• Develop, test, and optimize automation solutions to improve manufacturing performance, repeatability, and safety
• Lead or contribute to cross‑functional projects from concept through deployment, ensuring cost‑effective, scalable, and maintainable controls integration
• Collaboration with Safety Engineering to develop machine guarding solutions, including safety PLCs and safety relay‑based systems
• Interface with remote hardware (motors, sensors, actuators, I/O modules, etc.)
• Generate and maintain clear documentation, including wiring diagrams, system architecture, PLC logic, procedures, and troubleshooting guides
• Collaborate with internal teams across manufacturing, R&D, and other Lightera sites to scale and replicate control strategies
• Support the design of custom machinery and automated test setups using 3D CAD tools like Solid Works and AutoCAD

• Bachelor’s degree in Electrical Engineering, Mechatronics, Automation, or related field
• 5+ years of experience in controls/automation engineering roles in a manufacturing environment
• Experience with fiber optic cable manufacturing or related precision/continuous process industries preferred
• Project Management certification (e.g., PMP) or equivalent project leadership experience desired
• Demonstrated success working independently and collaboratively in fast‑paced, technical environments
• Strong communication, organizational, and documentation skills
• A passion for troubleshooting, innovation, and hands‑on problem‑solving

We Empower Our Engineers To Drive Innovation And Make a Lasting Impact In The Fiber Optics Industry.

• Competitive compensation and performance‑based incentives
• Comprehensive benefits (medical, dental, tuition reimbursement, matching 401(k))
• A collaborative, safety‑first work culture
• Opportunities for career advancement and technical development

Seniority level: Mid‑Senior level

Employment type: Full-time

Job function: Engineering and Information Technology

Industries: Communications Equipment Manufacturing

Referral candidates have a higher likelihood of being considered for the role.