Reliability Test Engineering Manager; Drone Hardware

Senior Reliability Engineering Manager –
Flight Wave Aerospace

Location:

Carson, California

At Flight Wave, we build high-performance Unmanned Aircraft Systems (UAS) for defense, public safety, and other mission‑critical applications. We’re looking for a Reliability Test Engineering Manager to lead the development and execution of reliability test plans across our drone platforms—ensuring our systems perform with precision and reliability in the harshest operational environments.

You’ll work hands‑on and collaborate across hardware, software, and manufacturing teams to plan and run environmental, mechanical, and lifecycle tests. You’ll apply a systems‑level view to validation, spanning electro‑mechanical, structural, aerodynamic, and electro‑optical interfaces, and help shape how Flight Wave designs, tests, and qualifies its autonomous aerial systems.

• Hire, lead, and develop engineers responsible for HALT, environmental, structural, and other validation testing of Flight Wave hardware products.
• Develop and execute system and component‑level reliability and design verification test strategies for rugged, airborne electromechanical systems.
• Design and carry out environmental and mechanical stress tests including vibration, shock, thermal cycling, moisture/ingress, and fatigue testing.
• Create custom test fixtures, automation, and data acquisition systems as needed to enable robust, repeatable validation.
• Apply Design of Experiments (DOE), life data analysis, and other statistical techniques (e.g., capability analysis, regression, Weibull analysis) to extract insights and support engineering decisions.
• Partner with supplier quality and purchasing teams to support component qualification, test method validation, and vendor development efforts.
• Contribute to and review risk management deliverables (e.g., DFMEA/PFMEA) and propose test strategies that address top failure modes.
• Exercise a lead role in defining service, maintenance, and replacement schedules for hardware devices.
• Support root cause investigations and drive corrective actions through structured test and analysis methods.

• B.S. in Mechanical Engineering, Aerospace, Electrical, or a related discipline.
• Minimum 5–12 years of experience in reliability, product validation, or mechanical test engineering.
• 2+ years of experience in a direct manager or team lead role.
• Hands‑on experience designing and building custom test setups, data acquisition systems (image capture, vibration analysis, thermal measurement, EMC/EMI measurement, etc.).
• Experience with LabVIEW, Python, and related test programming and automation tools.
• Hands‑on experience developing and executing qualification test plans for complex electromechanical systems.
• Demonstrated ability to apply statistical analysis in the context of product testing and reliability evaluation.
• Strong organizational planning skills and enthusiasm to develop high‑level validation strategy.

• Familiarity with RF testing tools, processes, and analysis.
• Experience with lightweight aerostructures, vibrations, fatigue analysis, etc.
• Experience with UAS systems, robotics, autonomous vehicles, etc.
• Familiarity with industry‑specific environmental test standards (MIL‑STD‑810, DO‑160, etc.) and associated test methods.

• Ability to lift and carry up to 25 pounds.
• Ability to stand, walk, and move between lab, office, and manufacturing environments for extended periods.
• Manual dexterity for handling tools, components, and test equipment.
• Visual and hearing ability to safely conduct and monitor test procedures.
• Ability to wear appropriate personal protective equipment (PPE) when required.
• Comfortable working in environments that may involve vibration, noise, temperature variations, or other test‑related conditions.

This position will require successfully completing a post‑offer background check. Qualified candidates with a criminal history will be considered and are not automatically disqualified, consistent with federal and state law.