Senior CNC Manufacturing Engineer Day Leader

Job Title & Location

Senior Manufacturing Engineer – CNC

Location:

Ampthill, Bedfordshire

Contract:

Permanent, 37.5h, 4 day working week (Monday to Thursday)

Salary: £55,000 – £70,000

We are seeking an experienced Senior Manufacturing Engineer to lead CNC machining strategy and advanced tooling initiatives within the Complex Systems business area. This role will act as the technical focal point for machining operations, driving manufacturing excellence through optimized CNC programming, fixture design, tooling strategy and process improvement.

The successful candidate will play a critical role in improving machining efficiency, reducing cycle times, increasing yield and supporting the manufacture of high‑precision complex components. You will collaborate closely with Design Engineering, Production, Quality, Supply Chain and Operations teams to develop robust, scalable machining processes capable of supporting both prototype and production environments.

This is a hands‑on technical leadership role requiring deep expertise in multi‑axis machining, CAD/CAM programming, advanced work holding solutions and manufacturing process optimisation.

• Lead CNC machining strategy across complex component manufacturing operations.
• Develop, optimise and validate CNC programmes for 3‑axis, 4‑axis and 5‑axis machining centres.
• Design and implement advanced fixturing and work holding solutions to improve repeatability, precision and throughput.
• Select and optimise cutting tools, tooling strategies and machining parameters for a wide range of materials and geometries.
• Drive cycle time reduction, process capability improvement and overall equipment efficiency (OEE) initiatives.
• Establish best practices for machining operations, setup reduction, tooling management and process standardisation.
• Support new product introduction (NPI) activities through Design for Manufacture (DFM) and Design for Machining (DFMach) input.
• Troubleshoot complex machining and tooling issues, implementing corrective and preventive actions.
• Work closely with Quality teams to ensure compliance with engineering tolerances, inspection requirements and customer standards.
• Develop and maintain manufacturing documentation including set‑up sheets, tooling lists, process flows and work instructions.
• Lead continuous improvement initiatives using Lean Manufacturing and Six Sigma methodologies where appropriate.
• Support capital‑equipment selection, commissioning and capability validation for new CNC machinery and automation technologies.
• Mentor junior manufacturing engineers, programmers and machinists, providing technical leadership and knowledge sharing.
• Collaborate with suppliers and tooling vendors to evaluate and implement emerging machining technologies and tooling solutions.
• Ensure all machining activities comply with health, safety and environmental standards.

• Minimum 5 years’ experience within a CNC manufacturing or precision machining environment.
• Demonstrated mastery of 3‑axis, 4‑axis and 5‑axis CNC programming and machining processes.
• Expert‑level proficiency in CAD/CAM systems such as Siemens NX, Mastercam, CATIA, Hyper Mill, Fusion 360 or similar platforms.
• Strong understanding of CNC machining strategies for complex geometries and tight‑tolerance components.
• Deep knowledge of metallurgy, material machinability, cutting‑tool technology, feeds and speeds optimisation and chip control.
• Extensive experience with advanced work holding, fixture design and modular fixturing systems.
• Strong understanding of GD&T (Geometric Dimensioning & Tolerancing) and engineering drawings.
• Proven experience optimising machining processes for cycle time, tool life, surface finish and dimensional capability.
• Experience supporting low‑volume/high‑complexity manufacturing and/or high‑precision production environments.
• Knowledge of Lean Manufacturing, root cause analysis and continuous improvement methodologies.
• Ability to troubleshoot complex manufacturing and machining issues in a fast‑paced production environment.
• Strong communication and cross‑functional collaboration skills.
• Experience working with ERP/MRP and manufacturing…