Coatings​/Polymer Senior Consultant

Overview

Structural Integrity Associates, Inc. (SIA) is seeking a Coatings/Polymer Senior Consultant to support our Nuclear business unit and advanced materials initiatives. The ideal candidate will bring deep expertise in polymer science, coatings, surface modification, and advanced material applications to address engineering challenges across nuclear and energy markets. The role focuses on developing, evaluating, and qualifying coating systems and polymer-based solutions for demanding environments, including corrosion resistance, thermal stability, chemical compatibility, and radiation tolerance.

The position also supports research and development (R&D) programs, field applications, and technical consulting for clients. The work environment is highly collaborative, leveraging expertise across Structural Integrity (e.g., Materials, Chemistry, Vibration, Advanced Reactors) to deliver solutions that enhance component reliability, extend service life, and improve safety.

• Lead and support projects involving coating selection, qualification, and performance assessment for nuclear and industrial applications.
• Develop and evaluate polymer formulations, coatings, adhesives, and composites for mechanical and chemical performance.
• Conduct laboratory-scale testing and data analysis of material performance (corrosion resistance, mechanical strength, radiation/thermal effects).
• Provide subject matter expertise in surface treatment, coating degradation mechanisms, and life-cycle assessments.
• Author and review technical reports, test plans, and client deliverables.
• Support research initiatives with industry groups (e.g., EPRI) and contribute to SIA’s internal R&D roadmap.
• Engage in client consulting, troubleshooting, and field application support.
• Contribute to business development by identifying opportunities and participating in proposals.

• MS in Polymer Chemistry, Materials Science, Chemical Engineering, or related field. Relevant work experience may be considered in lieu of education.
• 5+ years of experience with coatings, polymer systems, or advanced materials engineering (preferably in energy, nuclear, aerospace, or related industries).
• Strong knowledge of polymer synthesis, surface chemistry, and coatings evaluation methods.
• Demonstrated ability to design experiments, analyze results, and provide technical recommendations.
• Excellent communication and technical writing skills.
• Ability to travel (~15–20%) to support client projects, testing, and business development.
• Ability to obtain Nuclear Unescorted Access Authorization (UAA) as required.

• >10 years of experience in the Nuclear Industry or similar field.
• Experience with coatings and polymers under extreme service environments (radiation, high temperature, corrosive media).
• Knowledge of standards and testing protocols for nuclear and industrial coatings.
• Experience collaborating with multidisciplinary engineering teams.
• Prior experience supporting grant-funded research, consortia, or technology development initiatives.
• Familiarity with Nuclear Industry materials challenges (e.g., degradation, life extension, advanced reactor applications).

Certain positions at SIA may require access to information and technology which is subject to Export Administration Regulations 15 CFR 730-774, including those of the US Department of Energy (DOE) in 10 CFR 810 and Nuclear Regulatory Commission (NRC) 10 CFR Part 110. Hiring decisions for such positions must comply with these regulations and may result in SIA limiting its consideration of foreign nationals who are citizens of countries that are not on the DOE’s Generally Authorized Destinations List.

SIA is an engineering consulting firm serving various industries including Nuclear Power, Energy Services, Pipeline Integrity, and Critical Infrastructure. Join a team of internationally recognized experts in a culture based on knowledge, excellence, and respect for one another. Our employees are members of a distinct community of internationally respected professionals committed to quality, engineering innovation and a shared…