Head of Unit

Job Description – Unit Head / Plant Head (Re-Bonded Foaming)
Position:
Unit Head / Plant Head – Re-Bonded Foaming

Location:

Silvassa, Hosur, and Kelamangalam, Tamil Nadu.
Industry Preference:
Re-Bonded Foam, PU Foam, Mattress, Textile Manufacturing

Experience:

12–15+ Years

Job Summary
We are looking for experienced and dynamic Unit Head to lead the complete operations of its Re-Bonded Foaming manufacturing facility. The incumbent will be responsible for production, quality, maintenance, safety, cost control, manpower management, and overall plant performance. The role requires strong leadership skills and the ability to drive operational excellence while achieving business objectives.

Key Responsibilities
Production & Operations
Lead end-to-end plant operations and ensure achievement of production targets.
Develop and implement production plans to maximize capacity utilization.
Monitor productivity, efficiency, and process performance.
Ensure timely execution of production schedules and customer commitments.
Quality Management
Ensure adherence to quality standards and customer specifications.
Monitor rejection, wastage, and rework levels and implement corrective actions.
Drive continuous improvement initiatives to enhance product quality.
Maintenance & Engineering
Ensure preventive and predictive maintenance of all machinery and equipment.
Minimize machine breakdowns and downtime.
Coordinate with engineering teams for process improvements and equipment upgrades.
Manpower Management
Lead and manage plant workforce, supervisors, and department heads.
Plan manpower deployment and shift schedules.
Build a performance-driven culture through training and development initiatives.
Safety & Compliance
Ensure compliance with all statutory, environmental, and safety regulations.
Maintain high standards of housekeeping and workplace safety.
Conduct regular safety audits and implement corrective measures.
Cost Control & Process Improvement
Drive cost optimization initiatives across production and operations.
Improve productivity, reduce wastage, and enhance operational efficiency.
Implement lean manufacturing and continuous improvement practices.
Coordination & Reporting
Coordinate with Procurement, Stores, Dispatch, HR, Finance, and Management teams.
Prepare and present daily, weekly, and monthly MIS and performance reports.
Review KPIs and implement action plans to achieve organizational goals.
Key Skills & Competencies
Strong leadership and team management abilities.
Expertise in manufacturing plant operations.
Production planning and inventory management.
Process optimization and cost reduction.
Quality systems and maintenance management.
Excellent problem-solving and decision-making skills.
Strong analytical and reporting capabilities.
Preferred Industry Background
Re-Bonded Foam Manufacturing
PU Foam Manufacturing
Mattress Manufacturing
Textile Manufacturing
Other Continuous Process Manufacturing Industries
Educational Qualification
Bachelor's Degree / Diploma in Mechanical, Production, Industrial, Textile, or related Engineering discipline.
MBA (Operations) will be an added advantage.
Key Performance Indicators (KPIs)
Production Target Achievement
Capacity Utilization
OEE (Overall Equipment Effectiveness)
Wastage & Rejection Control
Machine Downtime Reduction
Quality Compliance
Safety Performance
Cost Reduction Initiatives
Employee Productivity
On-Time Delivery Performance