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Asst. Engineering Manager - Maintenance Packing Hall
Job in
42364, Cikarang, Indonesia
Listed on 2026-06-26
Listing for:
Unilever
Full Time
position Listed on 2026-06-26
Job specializations:
-
Engineering
Maintenance Technician / Mechanic, Mechanical Engineer, Quality Engineering, Manufacturing Engineer -
Manufacturing / Production
Maintenance Technician / Mechanic, Quality Engineering, Manufacturing Engineer
Job Description & How to Apply Below
Job Title
Asst. Engineering Manager - Maintenance Packing Hall
LocationThe Magnum Ice Cream Cikarang Factory
ScopeLocal Role, Permanent
Role and Responsibilities- Ensure high reliability and availability of all mechanical equipment in the packing hall (conveyors, fillers, sealers, cartoners, case packers, palletizers).
- Drive reduction of unplanned breakdowns and minor stops.
- Monitor and improve key KPIs: line efficiency (OEE support), MTBF, MTTR.
- Lead troubleshooting of chronic mechanical issues.
- Develop and implement preventive maintenance (PM) plans based on failure modes.
- Introduce condition‑based maintenance where applicable (vibration, temperature, wear checks).
- Ensure PM compliance and continuously improve PM effectiveness.
- Analyze breakdown history and adjust maintenance strategies accordingly.
- Lead mechanical‑focused kaizen projects to reduce losses in packing lines.
- Identify and eliminate chronic losses such as conveyor jams, misalignment issues, and excessive wear components.
- Drive root‑cause analysis (RCA) for recurring failures.
- Implement poka‑yoke solutions to prevent repeat issues.
- Supervise and guide maintenance technicians and contractors.
- Develop team competency through technical coaching, skill matrix development, and on‑the‑job training.
- Promote a problem‑solving mindset and ownership among team members.
- Ensure proper manpower allocation per line and priority.
- Ensure proper execution of corrective maintenance, preventive tasks, and overhaul/shutdown activities.
- Collaborate with production to minimize downtime during interventions.
- Ensure all maintenance activities comply with safety standards and procedures.
- Enforce LOTO (Lock Out Tag Out) practices.
- Identify and mitigate mechanical hazards (moving parts, pinch points, guarding issues).
- Lead incident investigation related to mechanical failures or unsafe conditions.
- Standardize mechanical components across packing lines where possible.
- Drive improvements in machine design weaknesses and maintainability.
- Work with OEMs and engineering teams for modifications or upgrades.
- Support installation and commissioning of new equipment.
- Maintain accurate records of breakdown reports, maintenance activities, and spare part usage.
- Develop and update SOPs, PM checklists, and mechanical drawings.
- Use CMMS (if available) for tracking and reporting maintenance performance.
- Work closely with production, electrical/automation, and quality teams.
- Support initiatives related to productivity, quality, and cost improvement.
- Lead mechanical scope of planned shutdowns/annual maintenance.
- Plan manpower, materials, and timelines for execution.
- Ensure projects are completed on time and of high quality.
- Monitor contractor performance during projects.
- Implement practices to extend equipment life: proper lubrication, alignment, and wear monitoring.
- Support sustainability initiatives: energy efficiency, reduce material waste from equipment issues.
- OEE improvement (Packing Hall)
- Mechanical breakdown frequency
- MTTR / MTBF improvement
- PM compliance rate
- Maintenance cost per unit
- Spare availability rate
- Zero safety incident rate (zero accident target)
- Bachelor’s degree in Mechanical Engineering, Mechatronics Engineering, or a related discipline.
- Additional professional certifications in maintenance, reliability, TPM, project management, or safety are an added value.
- 3–5 years of experience in mechanical maintenance, engineering, or asset care, preferably in FMCG or high‑speed production environments.
- 2–3 years of supervisory or team‑leadership experience in maintenance or engineering roles.
- Proven experience managing maintenance activities for packing hall equipment such as conveyors, fillers, sealers, cartoners, and palletizers.
- Experience with…
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