Mechanical Engineer - Undersea Systems

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Full Time Colorado Springs, CO, US

2 days ago Requisition

Scientific Applications & Research Associates, Inc. (SARA) is a world-class Defense Research and Development enterprise, with a charter to create new and emerging technology innovations in support of Commercial & Government organizations. We have expertise in RF, EMP, Pulsed Power, Acoustics and Threat Warning Systems, and we prioritize partnering with our customers to address real-world problems with cost-effective solutions… that work.

The SARA, Inc. High Power Electromagnetics Division (HPEM) is looking for a remarkably talented, motivated, and imaginative Mechanical Engineer - Undersea Systems to support research and development activities and transition innovative technologies to the DoD, DoE, and their contractors in Colorado Springs, CO. The candidate will have the opportunity to grow and learn with talented engineers, physicists, and technicians on long-standing programs and new programs supporting our customers.

Our small group will allow the candidate to experience, contribute, and collaborate in a multidisciplinary nature from conception all the way through to operation.

Core Responsibilities:

• Design mechanical systems and components for deep-submergence applications to depths of 5000 ft
• Perform mechanical design and analysis of pressure housings, connectors, enclosures, structural components, mechanisms, and subsea assemblies
• Calculate and evaluate hydrostatic pressure, external-pressure loading, buckling, stress, fatigue, and structural margins
• Select materials, seals, fasteners, coatings, and components suitable for high-pressure seawater environments
• Develop designs that address water intrusion, corrosion, galvanic corrosion, sealing, and pressure cycling
• Perform engineering calculations and use FEA/finite-element analysis to validate designs
• Design for manufacturability, assembly, inspection, testing, and field serviceability
• Work closely with manufacturing, electrical engineering, technicians, suppliers, and test personnel to develop and qualify hardware
• Support prototype fabrication, pressure testing, environmental testing, and design modifications
• Analyze test results and failure data and implement design improvements
• Ability to work in a rapid-prototyping environment with agility and openness to change
• Must be able to fabricate and concept prototypes quickly using 3D printing, models and other mockup techniques
• Prepare 3D models and GD&T input for detailed manufacturing drawings considering design intent and customer feedback
• Independently handle moderate to advanced-complexity mechanical design projects
• Interact with all levels of engineering staff and outside vendors
• In-depth understanding of manufacturing processes, to include milling, lathe, waterjet, laser, and typical heavy shop equipment
• Researching and analyzing data such as customer design proposals, specifications, and manuals to evaluate the feasibility, cost, and/or maintenance requirements of the product line
• Work as part of a cross-functional team to resolve system issues and provide technical recommendations for design modifications to eliminate system malfunctions
• Prepare, conduct, and document simulation and mechanical testing to analyze the design, operation, and performance of equipment
• Provide advanced technical writing to capture detailed documentation used for presentations

Requirements:

• Bachelor’s Degree in Mechanical Engineering
• 5 – 8 years of demonstrated experience designing mechanical components for subsea applications
• Advanced skills in Solid Works 3D…