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Injection Molding Process Engineer , GIE

Job in Columbus, Platte County, Nebraska, 68602, USA
Listing for: BD (Tissuemed Ltd)
Full Time position
Listed on 2025-12-06
Job specializations:
  • Engineering
    Manufacturing Engineer, Process Engineer, Automation Engineering
Salary/Wage Range or Industry Benchmark: 80000 - 100000 USD Yearly USD 80000.00 100000.00 YEAR
Job Description & How to Apply Below
Position: Injection Molding Process Engineer 2, GIE

Injection Molding Process Engineer 2, GIE Job Description Summary

BD is one of the largest global medical technology companies in the world. Advancing the world of health™ is our Purpose, and it’s no small feat. It takes the imagination and passion of all of us—from design and engineering to the manufacturing and marketing of our billions of Med Tech products per year—to look at the impossible and find transformative solutions that turn dreams into possibilities.

We believe that the human element, across our global teams, is what allows us to continually evolve. Join us and discover an environment in which you’ll be supported to learn, grow and become your best self. Become a maker of possible with us.

The role of Global Integrated Engineering is to support all BD manufacturing sites globally in their capital deployment of “break-through” and capacity / replacement programs to meet business growth needs. Equipment and Process Integration (EPI) position available within the Molding Engineering group with focus on Injection Molding related to Thermoplastic and Liquid Silicone Rubber. The role is to drive the integration and manage the end-to-end implementation of process and equipment at BD appointed production sites working in partnership with the sites for a seamless transition and rapid startup.

Responsibilities
  • Participate at FAT and SAT with EDE team.
  • Prepare an installation plan and full validation of equipment.
  • Manage the integration of new equipment validation, and vertical start-up into the existing manufacturing process ensuring the training plan and competence assessments are completed.
  • Ensure minimal disruption to ongoing operations during equipment or software integration, addressing any issues or roadblocks.
  • Support the documentation of equipment instruction and process parameters and support the site for training on the new equipment and application.
  • Provide ongoing technical assistance during the ramp up phase to support maintaining long‑term capability, OEE target, and CI initiatives.
  • Suggest opportunities identification to improve integration processes, tools, methodologies, staying current with industry best practices and emerging technologies.
  • Ensure equipment and installation conforms to Environmental Health and Safety, international standards, and company policies to include lock‑out tag‑out, controls, guarding, etc.
  • Measure and oversee performance on the operability of the equipment, ensuring optimal performance, minimizing downtime.
  • Oversee existing tools and resources needed to support equipment maintenance programs, center‑lining procedures, and to ensure reliability and uptime.
  • Coordinate the handover to other departments (i.e. operations/maintenance/quality) to ensure smooth production ramp‑up / alignment with overall company objectives.
  • Manage adherence to production ramp‑up plans to ensure that newly installed equipment meets performance targets.
  • Ensure all gaps between expected and actual performance of new Cap Ex integration during the ramp‑up phase.
  • Resolve integration plans and schedules which covered of resources, timeline, and key milestones.
  • Execute test plans to verify functionality, process windows, performance, and reliability of equipment (i.e. FAT, SAT, Validation, Commissioning, etc.).
  • Perform center‑lining of equipment to optimize the equipment performance.
  • Execute the diagnoses and resolution of integration issues, working closely with respective engineering teams or vendors to identify root causes and implement corrective actions.
  • Perform equipment documentation, including document creation, data compilation & document hand‑over, in terms of equipment architecture diagram, specifications, test reports, maintenance and control plans.
  • Support collaboration with various engineering teams or vendors (i.e. mechanical / electrical / software) to ensure smooth integration of respective equipment, subsystems, and components.
  • Coordinate in the alignment meetings with vendors and internal stakeholders to ensure that specifications required are met and that any issue resolutions stemming from vendors are resolved.
  • Molding
    • Lead team in problem solving – identification of Molding…
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