Process Engineer

Apply as a Process Engineer at Allied Mineral Products Holding, Inc., a leading manufacturer of monolithic refractories headquartered in Columbus, Ohio.

This role will develop, optimize, and maintain manufacturing processes to improve efficiency, quality, and cost-effectiveness. Responsibilities include supporting new product introductions, driving continuous improvement initiatives, ensuring compliance with safety and regulatory standards, and providing technical support for all North America sites.

• Analyze current manufacturing processes and identify opportunities for improvement in efficiency, quality, and cost.
• Design and implement process enhancements, ensuring scalability and repeatability for new product introductions.
• Develop and maintain comprehensive process documentation, including SOPs, work instructions, flow diagrams, PFMEAs, and control plans.
• Maintain and update SAP routings to ensure accurate process flow and production standards.
• Conduct root cause analysis and implement corrective actions for process deviations and failures.
• Collaborate with cross‑functional teams (Production, Quality, Maintenance, R&D) to resolve technical issues and align on process changes.
• Develop process audits to ensure compliance with Allied’s Quality Systems.
• Monitor process performance using KPIs and statistical tools; recommend and execute corrective actions as needed.
• Support lean manufacturing initiatives and continuous improvement projects using methodologies such as Six Sigma.
• Assist in the design and development of tooling, fixtures, and equipment to optimize production.
• Perform time studies, process validation, and failure mode effects analysis (FMEA).
• Troubleshoot process deviations and drive improvements in throughput, yield, and product quality.
• Support equipment selection, layout design, and commissioning for new or upgraded production lines.
• Ensure compliance with safety, environmental, and regulatory standards across all operations.
• Train operators and technicians on new processes, equipment, and best practices.
• Support all North America sites as needed (travel up to 10%).

• Bachelor’s degree in engineering (Mechanical, Chemical, Materials Science, or related field) or equivalent work experience.
• At least 5 years of work experience in manufacturing process engineering.
• Previous experience in refractory, ceramics, or high‑temperature materials manufacturing is a plus.
• Strong understanding of manufacturing processes, including batching, mixing, and packaging.
• Proficiency with CAD software (e.g., AutoCAD, Solid Works) and familiarity with manufacturing systems (SAP, MES).
• Proficiency with data analysis tools and process modeling software is beneficial.
• Strong knowledge of Lean, Six Sigma, and continuous improvement methodologies.
• Experience with process mapping, PFMEA, and control plans.
• Experience in extrusion processes, preferably refractory plastics extrusion.
• Excellent problem‑solving, analytical, and decision‑making abilities.
• Strong communication and collaboration skills for cross‑functional teamwork.
• Effective project management and organizational skills.

• Combination of office, warehouse, and plant floor environments.
• Required to follow Allied Mineral Products’ Safety & Health policy and wear personal protective equipment (PPE) as appropriate.

• Competitive base pay
• Retirement plans:
  • Employee Stock Ownership Plan (ESOP) – Allied contributes 25% of your annual earnings into the plan each year
  • 401(k) program
• Annual profit sharing
• Paid time off for vacation, sick days, holidays
• Medical, prescription drug, dental, and vision programs
• Life insurance
• Short‑term and long‑term disability

Allied Mineral Products Holding, Inc. is an Equal Opportunity Employer/Veterans/Disabled.