ESME Assembly Process Engineer

GM Performance Power Units – Concord, NC

Title:

ESME Assembly Process Engineer

GM Performance Power Units (GM PPU) is seeking a highly skilled and motivated ESME Assembly Process Engineer to join our innovative engineering team in Concord, NC. This vital role focuses on safely building high‑performance battery systems with the utmost quality.

• Lead the design and optimization of the manufacturing process of the Energy Store (ES) and Energy Store Main Enclosure (ESME).
• Design and analyze production processes to ensure personnel safety at all times.
• Work with the Quality Department to develop in‑process and end‑of‑line quality procedures for various assembly processes including equipment planning, evaluation, and selection.
• Actively contribute to the design process of the Energy Store (ES) and Energy Store Main Enclosure (ESME) to achieve Built‑In Quality.
• Conduct root cause analysis for any problems found throughout the build process and communicate findings to relevant team members while documenting learnings.
• Create and maintain manufacturing operation work instructions.
• Document and communicate assembly process developments and innovations clearly.
• Work with the ERS Assembly Manager and High Voltage Safety Supervisor to ensure adherence to safety, quality, and operational standards.

• Bachelor’s degree in Engineering, Engineering Technology, or related field.
• 2+ years of relevant industry experience in battery pack assembly engineering.
• Experience programming industrial robots.
• Proficient in 3D CAD software (CATIA, NX, Solid Works, or similar).
• Excellent verbal and written communication skills with ability to work effectively in multidisciplinary teams.
• Self‑driven with a demonstrated ability to lead projects independently.
• Experience in automotive, aerospace, motor sport, or other high‑performance industries is a strong plus but not mandatory.

• Proven experience in high‑voltage system assembly, ideally in Formula 1, Formula E, or advanced automotive sectors.
• Professional experience with one or more types of welding processes.
• Knowledge of Design for Manufacture/Assembly (DFM/DFA) principles and tooling/jig design for motor sport or low volume high‑performance prototyping.
• Knowledgeable about using PLCs for safety or automation related tasks.
• Familiarity with F1 technical regulations, particularly those governing ESME components and power unit integration.

• Strong, hands‑on engineering mindset with a bias toward building, testing, and iterating.
• Proactive, motivated, and able to take ownership of projects and contribute constructively to the team.
• Excellent problem solver with strong analytical and critical thinking skills.
• Effective communicator and collaborator, comfortable working in cross‑functional environments.
• Detail‑oriented with commitment to high‑quality work and continuous learning.

At GM Performance Power Units, we’re more than an engineering team — we’re shaping the future of Formula 1 technology. Join a culture where collaboration sparks creativity and innovation empowers breakthrough performance. Every contribution drives our competitive edge on the track.

If ready to revolutionize power unit electronics with a cutting‑edge, high‑energy team, apply today to become part of an extraordinary journey.

GM Performance Power Units and all affiliated companies are Equal Opportunity employer(s). Minorities, women, veterans, and individuals with disabilities are encouraged to apply. For more information regarding the EEOC, please visit https://(Use the "Apply for this Job" box below)..