AM Design Engineer

Overview

GM Performance Power Units – Concord, NC |

Title:

AM Design Engineer

• Apply design-for-additive-manufacturing (DfAM) rules and guidelines to create optimized LPBF parts.
• Collaborate with product design teams on part orientation, support strategies, and manufacturability reviews.
• Develop and iterate test geometries to support AM Materials and AM Process teams in parameter, simulation, and process optimization.
• Support rapid prototyping efforts using in-house and external AM equipment, including FDM for fixtures, tooling, and prototypes.
• Assist in training and mentoring junior designers on AM design practices.
• Document lessons learned and contribute to the continuous improvement of AM design standards and best practices.
• Collaborate with downstream manufacturing stakeholders to ensure efficient and achievable manufacturing plans.
• Become a technical resource and mentor for cross functional teams incorporating AM into their manufacturing workflow.

• Bachelor’s degree in Mechanical Engineering or a related field.
• 1–3 years of professional experience in design engineering; prior LPBF AM exposure preferred.
• Proficiency in Siemens NX (preferred) or similar 3D CAD software is required.
• Familiarity with AM-specific software such as 3DXpert, nTop, or Materialise is preferred.
• Understanding of DfAM principles, particularly for LPBF.
• Working knowledge of 3D GD&T and application to downstream processes of the Additive component such as Machining, Welding, and Assembly.
• Strong problem-solving skills, attention to detail, and eagerness to learn in a fast-paced environment.
• Ability to solve complex problems using innovative solutions while having the agility to adapt to evolving part designs and requirements.
• Ability to collaborate across design, materials, and process teams.
• Strong functional mechanical knowledge, establishing a working familiarity with product team’s design intent and goals in order to best utilize and “sell” the advantages of AM to develop the highest performing and efficient component.
• Working knowledge of LPBF equipment operation, setup, and material handling is preferred.

• Design quality and manufacturability: percentage of parts meeting specification with minimal design cycles and efficient post processing.
• Iteration speed: ability to deliver optimized designs and test geometries within project timelines.
• Cross-team impact: measurable contributions to Materials and Process teams through effective test geometry design.
• Knowledge transfer: effectiveness in capturing and sharing design insights with the core AM Design team and product design teams.

You’ll play a pivotal role in ensuring the reliability and performance of a next-generation Formula 1 power unit. Our culture rewards precision, innovation, and the relentless pursuit of performance.

Please note:

GM Performance Power Units and all affiliated companies are Equal Opportunity employer(s). Minorities, women, veterans, and individuals with disabilities are encouraged to apply. For more information regarding the EEOC, the poster is available at: eeoc.gov. Only direct hires need apply to or inquire about job postings at GM Performance Power Units. We are not accepting calls, resumes or applications from recruiting firms at this time.