Design Engineer

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Design Engineering-FLX Full Time Professional Flexial Corporation TN, Cookeville, TN, US

2 days ago Requisition

Salary Range: $61,500.00 To $72,600.00 Annually

Provides Engineering, Quality and Customer support to the design and analysis of bellows assemblies, bellows related product and support process / equipment. Create, develop, document, and implement manufacturing bill of materials and router details for production product and product templates. Support Engineering DCN and ECN process by processing the configuration releases. Work in a continuous improvement environment assisting Quality, Manufacturing and Program Management to solve problems and implement corrective action.

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The Design Engineer I must be able to meet and maintain company guidelines by performing the following essential job functions:

• Collaborate with Program and/or Materials Group for the creation of part numbers for new assemblies.
• Responsible for initial creation of the bill of material (BOM) and router structure for bellows product and associated tooling.
• Collaborate with Manufacturing on production operational sequence and document into ERP system router’s for new parts.
• Assign operational equipment selection (work centers), set-up and run times for Process Engineering review.
• Participate in engineering weekly and/or kick off meetings identifying engineering activities to complete design inputs checklist, design / tooling package, preliminary analysis, reports and required reviews for assigned programs.
• Maintain weekly updates with Engineering Director to provide status and identify issues with resources and task due dates.
• Generate preliminary bellows analysis, assembly detail, process definition and tooling information in support of the quote process.
• Review each Program / Design for the appropriate selection of materials and treatments to meet the requirements and cost objectives.
• Coordinate concurrent design and FEA activities with structures engineering to achieve optimized designs.
• Generate detail component and assembly drawings for bellows, bellows related products and tooling. Proficient in GD&T for assembly interfaces and tolerance stack-ups.
• Prepare and support internal and external Design Reviews according to internal and customer requirements.
• Develop, document and perform engineering tests to validate design as required.
• Perform duties of Environmental Test Technicians as required for Customers under ISO
  17025 testing contracts.
• Document and maintain engineering changes.
• Assist manufacturing personnel in resolving issues relative to product designs, product functionality, materials, tooling and production processes that may adversely affect quality utilizing continuous improvement techniques.
• Coordinate engineering activities with quality, manufacturing, sales and program as required.
• Assist Quality and MIS department in system development relating to engineering document and data control.
• Support Flexial’s Document Change Request (DCR) and Improvement Request (“IR”) Continuous Improvement initiatives.
• Establish and maintain contact with professional societies and educational institutions by review of technical publications, articles and abstracts to stay abreast of pertinent technical developments.
• Must have technical writing skills and be able to communicate, get along and work well with other employees.
• Must comply with the rules and regulations mandated under the following quality and governmental standards:
  ISO 9000, AS 9100, ITAR and ISO 14001
  .
• Establish and maintain a safe working environment in accordance with…