Controls Engineer

Controls Engineer – Covington, GA

RESRG Automotive, a leading supplier of coated exterior systems, is seeking a Controls Engineer to join our Covington, GA facility.

As a Controls Engineer, you will play a critical role in transforming our automated operations by designing, programming, and optimizing control systems that keep our manufacturing at peak performance.

• Design, develop, and implement advanced control systems and software for automated machinery and industrial processes using the Rockwell Automation platform.
• Program and configure Rockwell PLCs (Control Logix, Compact Logix, and legacy systems) to support high‑performance manufacturing operations.
• Develop and update HMI and SCADA systems using Factory Talk View and other platforms to enable intuitive machine operation and real‑time data visibility.
• Specify, configure, and troubleshoot industrial control hardware, including sensors, drives, and communication devices.
• Create and maintain detailed electrical schematics, control panel layouts, and technical documentation using AutoCAD.
• Provide hands‑on support during commissioning, start‑up, and system integration, ensuring a smooth transition from concept to production.
• Quickly diagnose and resolve control system issues, minimizing downtime and improving overall equipment effectiveness (OEE).
• Collaborate closely with mechanical, design, and production teams to deliver projects on time and within budget.
• Lead the creation of control system specifications, control narratives, and functional test plans based on operational requirements.
• Ensure all system designs meet industry standards, safety regulations, and compliance requirements.
• Innovate and implement custom automation solutions to improve production efficiency and reduce cycle time.
• Proactively identify and correct recurring issues, helping to prevent downtime and quality alerts before they occur.
• Mentor and train other controls and maintenance personnel, contributing to team development and technical knowledge‑sharing.
• Follow all environmental and safety policies, including proper use of personal protective equipment (PPE) and adherence to work procedures.

• Bachelor’s Degree in Engineering or related field.
• 1‑3 years of hands‑on experience in controls system design, programming and commissioning, preferably in a manufacturing or industrial environment.
• Proven experience with continuous improvement methodologies (Lean Manufacturing, Six Sigma, Kaizen, 5S).
• Experience with industrial communication networks (Ethernet/IP, Control Net, Device Net).
• Proficient in manufacturing software, Microsoft Office Suite, and CAD tools (AutoCAD, Solid Works, etc.).
• Ability to read and interpret electrical schematics, P&IDs, and other technical documents.

• Experience with motion control systems and coordinated drive systems.
• Project management experience, including budgeting, scheduling, and reporting.
• Experience in the automotive, plastic injection molding and assembly process industry.
• Proven proficiency with Rockwell Automation platforms, including Control Logix/Compact Logix PLC programming (RSLogix 5000/Studio 5000).

RESRG Automotive is a fast‑growing B2B company with a strong culture that values respect, diversity, community service, creativity, and professional growth. We operate a global footprint with a diverse, team‑focused workforce and provide a safe, fun workplace focused on health and wellness.

We offer a competitive compensation and benefits package that includes medical, dental, vision, flexible spending, health savings accounts, life and disability insurance, retirement plans, paid vacation, educational assistance, paid parental leave, and adoption assistance. Eligibility varies by location.

Equal Opportunity Employer, including disability and protected veteran status. Except where prohibited by state law, some offers of employment are conditioned upon successfully passing a drug test. This employer uses E‑Verify.