Manufacturing Methods Engineer Job Cramlington area,England UK,Manufacturing / Production

Job Description

Manufacturing Methods Engineer

Location:

Cramlington

Salary: £37,000 - £42,000 per year

Hours:

Monday Thursday, 8.30am 4.30pm. Fridays, 8am 1pm.

Job type:
Full-time, permanent

Bridge Recruitment is helping one of our established clients recruit for an experienced Manufacturing Methods Engineer to join their ever-expanding team.

Responsibilities of the Manufacturing Methods Engineer

Support Design for Manufacturing (DFM) and Design for Assembly (DFA).
Develop and implement manufacturing processes for new products.
Create manufacturing routings, work instructions and SOPs.
Define cycle times and production methods.
Design and validate tooling, fixtures and jigs.
Support pilot builds and production readiness.
Validate processes and transition products to production.
Optimise manufacturing processes to improve productivity, quality and efficiency.
Reduce costs, cycle times and waste.
Improve layouts, material flow and ergonomics.
Identify automation opportunities.
Drive Lean Manufacturing initiatives.
Provide engineering support to production.
Resolve production issues with sustainable corrective actions.
Lead root cause analysis (8D, 5 Why, Fishbone).
Support engineering and process changes.
Train operators on new processes and best practices.
Define equipment requirements and specifications.
Support supplier selection, FAT and SAT.
Coordinate equipment installation, commissioning and validation.
Work with Maintenance to improve equipment reliability.
Develop and maintain manufacturing documentation, including SOPs, work instructions, routings, Bills of Process, standard times and visual aids.
Ensure documentation complies with quality system requirements.
Lead Lean and Continuous Improvement projects.
Apply Lean tools including 5S, Kaizen, SMED, VSM, Kanban, Poka-Yoke and Visual Management.
Monitor performance and implement improvement opportunities.
Support cost reduction and operational excellence.
Promote a culture of continuous improvement, ethical behavior and operational excellence.

Requirements of the Manufacturing Methods Engineer

Bachelor's Degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, Electrical Engineering, Electronic Engineering or a related discipline.
Minimum 35 years' experience in a manufacturing engineering or methods engineering role.
Experience with in an electromechanical, electrical or electronics manufacturing environment.
Experience in New Product Introduction (NPI) and process industrialisation is highly desirable.
Experience applying Lean Manufacturing or Continuous Improvement methodologies in a production environment.
Experience analysing operational data and driving performance improvements.
Certification in Lean Six Sigma (Green Belt or higher) is desirable.

Knowledge of several of the following manufacturing processes is desirable

o Mechanical assembly
o Electrical assembly and wiringo
o Electronic assembly
o PCB assembly
o Manual and automated solderingo
o Crimpingo
o Torque-controlled fasteningo
o Adhesive bondingo
o Electromechanical integrationo
o Functional testingo
o Electrical testingo
o Mechanical inspectiono
o Final product testing