Automotive Manufacturing Engineer - Exhaust Assemblies

Automotive Manufacturing Engineer - Exhaust Assemblies

Job Summary
:
The Automotive Manufacturing Engineer is responsible for optimizing the manufacturing process of exhaust assemblies and leading new product introduction (NPI) initiatives. This role requires a strong understanding of manufacturing principles, problem‑solving abilities, and proficiency in Solid Works. The ideal candidate will be a hands‑on individual with a proven track record of driving process improvements, cost reductions, and successful product launches.

• Process Development and Optimization:
  • Develop and implement efficient manufacturing processes for exhaust assemblies, including welding and robotic automation.
  • Analyze existing processes to identify bottlenecks and areas for improvement.
  • Conduct time and motion studies to optimize production efficiency.
  • Implement lean manufacturing principles and continuous improvement initiatives (Kaizen).
  • Support work instructions and process flow updates.
• Fixture and Gauge Design:
  • Design and develop fixtures and gauges using Solid Works to ensure product quality and consistency.
  • Collaborate with Quality, Design engineering, and Maintenance departments to implement new fixtures and gauges.
  • Conduct fixture and gauge validation testing.
• Welding and Robotic Programming:
  • Develop and optimize welding processes to meet product specifications.
  • Program and troubleshoot robotic welding systems.
  • Collaborate with welding and robotic operators to ensure efficient and high‑quality production.
• New Product Introduction (APQP):
  • Work with Program Management for APQP activities for new exhaust assembly projects.
  • Develop process FMEAs with the Manufacturing Engineering Team.
  • Create and execute product launch plans.
  • Support PPAP submission and approval.
  • Manage product launch milestones and deliverables.
• Problem Solving:
  • Troubleshoot manufacturing issues, including welding and robotic related problems, and implement corrective actions.
  • Conduct root cause analysis to identify and eliminate process defects.
  • Provide technical support to production operators.
• Project Management:
  • Manage multiple projects simultaneously while meeting deadlines and budgets.
  • Coordinate with cross‑functional teams to ensure project success.
• Quality Assurance:
  • Monitor product quality and implement corrective actions as needed.
  • Develop and maintain quality control plans.

• Bachelor's degree in Mechanical Engineering or related field.
• Minimum of 3 years of experience in automotive manufacturing.
• Proficiency in Solid Works for fixture and gauge design.
• Strong understanding of manufacturing processes, including welding and assembly.
• Knowledge of lean manufacturing principles and Kaizen methodology.
• Excellent problem‑solving and analytical skills.
• Strong project management and organizational abilities.
• Ability to work effectively in a team environment.
• Experience in welding processes and procedures.
• Knowledge of robotic programming and operation.
• Experience working with APQP projects.
• Knowledge of quality tools (FMEA, PPAP, SPC, etc.).

• Experience with exhaust system manufacturing.
• Knowledge of statistical process control (SPC).
• Proficient with automation and robotics.