Metallurgical Engineer

Metallurgical Engineer

Hensley, a wholly owned subsidiary of Komatsu North America, is a global business focused on the construction and mining markets. We are financially strong and have experienced steady growth through the development of innovative products allowing for market share expansion. To support our growth, we are investing in new technology to streamline our business while improving our customer experience. We are seeking individuals that are looking for a challenging and rewarding opportunity to enhance their personal development while supporting the company’s growth.

We are seeking a strong-willed and results-driven Metallurgical Engineer to join our team.

• Oversee melting, alloying, and refining operations to ensure compliance with chemical and mechanical specifications.
• Audit and control Electric Arc Furnace EAF and Argon Oxygen Decarburization AOD processes for compliance with Foundry Engineering specifications and Melt Shop work instructions.
• Perform and interpret results from spectrometer analysis, tensile testing, hardness testing, and microstructural evaluations.
• Improve steel grades, heat treatment protocols, and casting practices for better performance, yield, and cost-efficiency.
• Lead root cause analysis of casting defects (e.g., porosity, inclusions, burn-in) and implement corrective actions.
• Collaborate with engineering, QA, Foundry Engineering, and production teams on new alloy development and product introductions.
• Maintain adherence to internal specs and external standards (e.g., ASTM, ISO, customer-specific).
• Record metallurgical test results, process parameters, and recommendations in clear, traceable formats.
• Provide technical training on metallurgy, process control, and defect prevention to shop floor and QC teams.
• Conduct failure analysis and write technical reports as required for field failures to support QA team.
• Perform other duties as assigned.

• Bachelor’s degree in metallurgical engineering, or related field is required.
• 3+ years in a steel foundry environment is required.
• Hands‑on experience with melting, alloying, Foundry Engineering and casting operations.
• Strong understanding of ferrous metallurgy (carbon and low‑alloy steels, heat treatment, phase transformations).
• Working knowledge of industry material standards (ASTM, ISO, etc.).
• Magma or similar casting solidification software experience is preferred.
• CAD and FEA experience is preferred.
• Hands‑on experience with lab testing equipment (tensile, impact, SEM, microstructure, etc.).
• Ability to generate concepts and techniques relate to the task on hand.
• Ability to define problems, collect data, establish facts, and draw valid conclusions.
• Detail-oriented, ability to effectively prepare and present information to top management.
• Ability to comprehend and apply principles of advanced calculus, algebra, and advanced statistical theory.

Must know and comply with the Komatsu Worldwide Code of Business Conduct, KAC Code of Conduct, Hensley Environmental Policies, Hensley Safety Policies, and Hensley Quality Policies.

• Medical insurance
• Vision insurance
• 401(k)
• Paid maternity leave
• Tuition assistance

Hensley Industries is a diverse, collaborative and open work environment where you’ll work closely with key members of the Production and Engineering Teams. You’ll enjoy the opportunity to maximize your career with this integral role providing valuable analysis and recommendations. We also provide top‑notch benefits, company matching 401K plan, 10 paid holidays, paid leave and tons of growth opportunities.

Only qualified applicants authorized to work for any employer in the US will be considered. Hensley Industries is an AA EEO Employer. We offer competitive compensation and benefit programs. For more information on the company please visit our website at:

Entry level

Full-time

• Engineering and Manufacturing

Industrial Machinery Manufacturing