Lean Six Sigma Champion

Lead the implementation of Lean Six Sigma methodologies to optimize manufacturing processes, reduce waste, improve product quality, and enhance overall efficiency in a high-mix, low-volume ESP manufacturing environment encompassing both engineer-to-order (ETO) and make-to-order (MTO) configurations.

• Prepare comprehensive improvement plans with detailed process maps, project specifications, and cost-benefit estimates for Lean Six Sigma initiatives across all 18 product lines.
• Contribute to new business initiatives and projects, reviewing and communicating the impact on Lean activities and operational excellence goals.
• Present analysis results and project solutions to technical leads, senior leaders, and clients, demonstrating measurable improvements in manufacturing performance.
• Develop a robust continuous improvement strategy in partnership with the Management Team and key business stakeholders, specifically addressing HMLV (High Mix, Low Volume) manufacturing challenges.
• Implement and support cultural change across the organization, driving business improvement through Lean Six Sigma methodologies.
• Develop, deliver, and support delivery of business improvement change initiatives tailored to manual manufacturing processes and diverse workforce requirements.
• Develop and contribute towards improvement standards in line with Lean Six Sigma best practices, specifically adapted for ESP manufacturing requirements.
• Undertake comprehensive business process analysis and statistical analysis for improvement initiatives, supporting wider organizational change.
• Lead, define, and develop continuous improvement activities designed to improve performance, including planning and executing Kaizen events, value stream mapping sessions, and SMED workshops.
• Perform systematic root cause analysis using Six Sigma tools (fishbone diagrams, 5-Why analysis, statistical analysis) to resolve complex manufacturing problems.
• Conduct detailed value stream mapping exercises across ETO and MTO production systems to identify waste sources and improvement opportunities.
• Implement Lean tools including 5S, Standard Work, Visual Management, Kanban systems, and error-proofing techniques specifically designed for manual manufacturing processes.
• Apply Six Sigma methodologies (DMAIC, DMADV) to reduce process variation, improve first-pass yield targets, and enhance overall product quality.
• Establish and monitor key performance indicators (KPIs) to track effectiveness of improvement initiatives and ensure sustainable results.

• Bachelor’s degree in industrial engineering, Manufacturing Engineering, Mechanical Engineering, or related technical field.
• Certified Lean Six Sigma Green Belt certification (minimum requirement).
• Lean Six Sigma Black Belt certification is highly preferred.
• Additional certifications in project management (PMP) or quality management (ASQ) are advantageous.
• Minimum 5-7 years of experience in manufacturing environment with significant continuous improvement focus.
• Previous Oil and Gas equipment manufacturing experience is strongly preferred.
• Proven experience in high-mix, low-volume (HMLV) manufacturing setting is essential.
• Experience with engineer-to-order (ETO) and make-to-order (MTO) production systems is highly desirable.
• Comprehensive knowledge of Lean Six Sigma methodologies and tools including VSM, 5S, Kaizen, Standard Work, SMED, DMAIC, and DMADV.
• Working knowledge of MS Office suite and ERP/MRP systems.
• Proficiency in statistical analysis software (Minitab, JMP, or equivalent).
• Strong analytical and problem-solving skills with experience in process mapping and analysis.
• Excellent reporting and documentation skills.
• Demonstrated experience in leading cross-functional teams and driving organizational change.