Crash Safety Structure CAE Analyst

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The skills required for an experienced Structural Crash worthiness Engineer encompass a blend of technical expertise, analytical capabilities, communication skills, and industry knowledge.

In this position...

• Use simulation tools and LS-Dyna to conduct finite element analysis to predict and optimize vehicle crash performance in Front, Side, Rear and Roof strength test modes - for ICE, HEV and, most importantly, full BEV programs.
• Analyze test data and provide insights and recommendations for further improvements in vehicle design.
• Conduct DFMEA/Robustness in safety analysis of structures to ensure that corporate requirements are consistently met throughout the vehicle design and manufacturing processes.

What you'll do...

• Perform structural analysis to ensure full-vehicle robustly meets all applicable safety regulations and public domain requirements in US (FMVSS, IIHS, NCAP) and World-wide (EuroNCAP, ECE, CNCAP, CIASI, etc).
• Conduct component / full-vehicle crash tests as required to validate CAE models for accurate analysis / predictions.
• Collaborate with Body, Chassis, and Powertrain / Battery engineers to choose appropriate materials that balance strength, weight, and cost for optimal crash performance.
• Assess the impact of new/advanced materials on crash worthiness and structural integrity.
• Continuous improvement of crash worthiness methodologies and processes to enhance overall vehicle safety.
• Communicate findings, recommendations, and updates to stakeholders within the organization.
• Use simulation tools and LS-Dyna to conduct finite element analysis to predict and optimize vehicle crash performance in Front, Side, Rear and Roof strength test modes - for ICE, HEV and BEV programs.
• Analyze test data and provide insights and recommendations for further improvements in vehicle design.
• Conduct DFMEA/Robustness in safety analysis of structures to ensure that corporate requirements are consistently met throughout the vehicle design and manufacturing processes.
• Perform structural analysis to ensure full-vehicle robustly meets all applicable safety regulations and public domain requirements in US (FMVSS, IIHS, NCAP) and World-wide (EuroNCAP, ECE, CNCAP, CIASI, etc).
• Conduct component/ full-vehicle crash tests as required to validate CAE models for accurate analysis/predictions.
• Collaborate with Body engineers to choose appropriate materials that balance strength, weight, and cost for optimal crash performance.
• Assess the impact of new/advanced materials on crash worthiness, structural integrity, and high voltage systems, including BEV traction batteries.
• Continuous improvement of crash worthiness methodologies and processes to enhance overall vehicle safety.

Communicate findings, recommendations, and updates to stakeholders within the organization.

You’ll have...

• A Bachelor’s degree in mechanical engineering, automotive engineering, structural engineering, or a related field required.
• Minimum 5+ years of CAE experience in automotive safety with emphasis on structural crash worthiness and high voltage system integrity (Hybrid and BEV architectures).
• Minimum of experience in 1 program cycles in design, development, and validation of crash worthiness with emphasis on Body-on-Frame vehicles.

Even better, you may have...

• A Master’s degree in mechanical engineering, automotive engineering, structural engineering, or a related field required.
• Proficient in ICE/HEV/BEV vehicle architectures and loadpath analysis required to meet crash worthiness requirements in Front, Side, Rear impact modes including Roof strength.
• Expe…