High Voltage EDS Design Release Engineer

High Voltage EDS Design Release Engineer

Location: Dearborn (MI) |
Employment Type: Full Time - 40 hours per week |
Job Level: T4 |
Work Preference: Hybrid |
Job Code: 239602

• Lead the design, development, validation, and release of High Voltage (HV) wiring harnesses and associated components, ensuring compliance with program cost, weight, quality, performance, and timing targets.
• Drive design improvements to enhance product quality, reduce manufacturing costs, and optimize system weight.
• Capable of designing and updating wiring changes in 3DX/Catia per all requirements and system schematics.
• Apply Robustness Engineering Disciplines (e.g., Quality history, P‑Diagram, FMEA) to ensure compliance with requirements and specifications.
• Lead Technical Design Reviews (TDRs) and participate in design reviews, providing technical expertise and presenting design proposals to stakeholders.
• Manage the release of parts in systems like FEDEBOM and WERS through the product life cycle, and support Change Control Meetings.
• Perform Harness Complexity Analysis and engineering cost estimates.
• Define and verify engineering prototype requirements at the part level.
• Develop and execute test plans, including identifying required validation, durability, and functional tests as per requirements and specifications (e.g., DVP / FEDE DVP dashboard). This includes bench testing, vehicle integration testing, functional validation, performance testing, and safety validation of high voltage systems and components, with a focus on HV wiring harnesses. Analyze test data and implement design improvements as needed.
• Lead issue resolution in Digital and Build Phases of Product Development for HV EDS.
• Collaborate closely with cross‑functional teams including mechanical design, battery systems, powertrain, controls, manufacturing, purchasing, and quality to ensure seamless integration, optimal packaging, and design for manufacturability (DFM) of HV EDS.
• Manage supplier relationships for high voltage components and HV wiring harnesses, ensuring adherence to specifications, quality standards, and delivery schedules.
• Ensure all designs comply with relevant industry standards (e.g., ISO 26262, UL, SAE, IEC), safety regulations, and company‑specific requirements for high voltage systems.
• Support prototype and production build events for forward‑model programs, including parts implementation/sign‑off in manufacturing and assembly plants and assisting quality issue resolution at all milestones.
• Support quality and manufacturing quality forums as required.
• Comply with GPDS deliverables (applicable to EDS) for each milestone.
• Comply with training as outlined in calendar year objectives.

• Design Release Engineer – Primary skill in design and release of wiring harness; experience with validation testing plans including development and leading testing efforts.

• CAD Design – 3DX experience a plus; CAD experience with CATIA/Team Center or other tools considered.

• 5‑10 years of high voltage wiring harness design and vehicle launch experience.
• Basic 3D CAD knowledge (3DX preferred, Team Center, CATIA).
• GPDS knowledge and understanding.
• Experience with automotive PPAP process.
• Understanding of feature partitioning and automotive systems.

• Engineering degree (Mechanical, Electrical, Mechatronics).
• Microsoft Office usage (Excel, Word, PowerPoint, Visio).
• Time and project management skills.
• Wiring harness manufacturing knowledge.
• Knowledge of manufacturing quality documentation (PFMEA, control plans, line flow charts).
• Component testing experience (bench/dyno/vehicle).
• Working knowledge of commercially available AI tools and resources.

• Bachelor's Degree

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