CAE Durability Engineer – Structural Analysis

Job Title

CAE Durability Engineer – Structural Analysis

We are seeking a CAE Structural Engineer to perform finite element-based studies to virtually validate vehicle structure components and sub-systems. This role supports engineering teams with design guidance and performance prediction, including CAE model development, analysis, validation, and correlation with physical testing.

• Perform finite element-based studies to virtually validate vehicle structure components and sub-systems.
• Lead System Design Specification analysis, design development, and results documentation for exterior system components.
• Create and modify finite element models to predict vehicle structure performance in accordance with established requirements and procedures.
• Conduct CAE model audits.
• Help develop new analytical capabilities to improve prediction and physical testing.
• Participate in global forums and meetings to share technical information, procedures, and simulation methods.
• Coordinate with Design and Release Engineers, CAE teams, Digital Innovation, suppliers, Vehicle Engineering, and Manufacturing to develop solutions using virtual simulations.
• Produce and evaluate solutions to improve design quality and cost using specialized engineering knowledge.
• Interpret CAE and physical test results and develop feasible countermeasures to meet system- and component-level requirements.
• Correlate CAE models with physical test results.
• Summarize and present technical work to cross-functional teams.
• Balance theoretical approaches with practical limitations while maintaining accuracy and timeliness.
• Identify and execute work at an appropriate level of detail.
• Support multiple tasks and respond effectively to changing situations.
• Work independently as well as collaboratively in a global environment.

• Bachelor's degree.
• Engineering degree or related discipline with coursework in Finite Element Methods.
• Experience with CAE analysis.
• Strong analytical and communication skills.
• Ability to work independently and effectively with others.
• Self-motivated, goal-oriented, highly organized, and persistent.
• Ability to summarize and present technical work to cross-functional teams.
• Ability to balance theory with practical limitations.
• Strong self-learning skills.
• Creative problem-solving skills and ability to assess problems and develop effective responses.
• Leadership skills, including the ability to motivate, negotiate, and build consensus.
• Ability to work remotely and in a global environment.
• Fluent English communication skills, including oral and written communication.

• Experience with Hyper Mesh and CAD/meshing tools.
• Good understanding of materials properties.
• Knowledge of FEA theory and Structural CAE, Durability and/or Fatigue CAE Analysis.
• Knowledge of Linear Static and Non-Linear Dynamic analyses, including impact finite element analyses.
• Knowledge of meshing and post-processing software such as ANSA, Hyper Mesh, Hyper View, and Meta Post.
• 5+ years of experience with Abaqus, NCODE, Nastran, and/or other commercially available FEA programs for structural and fatigue analyses.
• Knowledge of automotive product development and validation processes.
• Knowledge of welds and fatigue theory.
• Knowledge of statistical and optimization tools and techniques.
• Ability to develop, create, or adapt novel analysis methods.
• Evidence of technical excellence through technical presentations and reports.
• Familiarity with Teamcenter and CATIA.
• Programming skills in Python, MATLAB, C, C++, or other programming languages.
• Master's or Ph.D. degree.
• DFSS Green Belt or equivalent certification in statistical and optimization tools and techniques.

• Hybrid work arrangement with…