Manufacturing Quality Engineer

Powertrain Manufacturing Engineering (PTME) seeks a motivated professional to drive quality robustness across our engineering factory. The ideal candidate will leverage expertise in quality deliverables including PFMEAs, Control Plans, error-proofing strategies, engineering standards, and new program launch requirements. They will lead efforts to improve and maximize equipment and process performance for existing manufacturing systems in the machining, assembly and test operations.

They may support PTME launch teams through coaching, training, technical deep dives, and enhancements to engineering standards. Additionally, they will collaborate with global teams to resolve powertrain launch quality concerns and execute continuous improvement initiatives.

At Ford Motor Company, quality is at the heart of everything we build. As a Manufacturing Quality Engineer and Powertrain Quality Leader, you will drive the application and continuous improvement of quality systems across our powertrain manufacturing operations. The focus will be on machining, assembly and test systems within the Powertrain Manufacturing Staff Organization. Partnering with Product Design, Global and Plant Manufacturing Engineering, Quality, and Warranty teams, you will proactively reduce and eliminate data-driven quality issues and manufacturing risks, enhance process robustness, and reinforce quality systems through robust PFMEAs, Control Plans, and standardized documentation.

In this role, you will provide technical leadership, coach cross-functional teams, audit quality processes, and champion operational excellence to deliver flawless product launches, maximize customer satisfaction, and significantly reduce warranty and manufacturing losses.

Work directly with PTME and Global Quality teams to improve manufacturing system performance, update standard documents, enhance FMA process robustness, and lead continuous improvement training initiatives.

Key responsibilities include:

• FMA & Quality Deliverables: Assist in the development, review, and maintenance of Process FMA deliverables—including PFMEAs and Control Plans to ensure alignment with corporate standards.
• Problem Solving & Root Cause Analysis:
  Support root cause analysis and permanent corrective action (PCA/PRA) processes using structured problem-solving tools such as 3-Legged 5-Why (3L5Y), 8D, and A3.
• Launch & Warranty Support: Conduct launch quality and warranty deep-dive reviews; to help identify recurring failure modes, risk areas, lessons learned, potential systemic improvements and ultimately support warranty reduction work streams.
• Lessons Learned & Best Practices: Collaborate with cross-functional partners (Product Development, Plant Quality, and Global Engineering) to support the development and implementation of best practices, drive continuous improvement and issue resolution document and cascade Quality Operating System (QOS) lessons learned into forward-model programs.
• Continuous Improvement Across Operations: Support the update and enhancement of production quality tools/systems, training materials, and data analysis methods/reporting across manufacturing engineering, including DRIM maintenance.
• Plant Support & Travel: Approximately 25% Travel (Michigan, Windsor, Canada, Ohio) to Powertrain Manufacturing Plants as required (including occasional overnight stays) to support launch teams, deep dives, and plant quality initiatives.

Note:

Training will be provided for the above responsibilities and associated systems as needed.

• Education & Technical
  
  Experience:
  
  Bachelor of Applied Science in Engineering degree (or equivalent) with a minimum of 5 years of experience in a…