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Plant Engineer

Job in Decatur, Morgan County, Alabama, 35609, USA
Listing for: INEOS Styrolution
Full Time position
Listed on 2026-10-31
Job specializations:
  • Engineering
    Mechanical Engineer, Process Engineer, Quality Engineering, Manufacturing Engineer
Salary/Wage Range or Industry Benchmark: 90000 - 150000 USD Yearly USD 90000.00 150000.00 YEAR
Job Description & How to Apply Below

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INEOS Styrolution is the number one producer of high-performance styrenics, offering a broad portfolio that comprises styrene monomer, polystyrene, ABS, and advanced styrenics. The company delivers customized solutions for customers across automotive, healthcare, electronics, household, construction, packaging, toys, sports and leisure sectors. With more than 90 years of innovation in material science and production sites worldwide, INEOS Styrolution combines global reach with local expertise to meet the evolving needs of its customers.

This includes bringing safe, sustainable, and high-performing products to market and supporting their efforts toward meeting their sustainability targets. INEOS Styrolution is fully owned by INEOS Group.

Job Title:

Plant Engineer

Location:

Decatur, Alabama

The Position:

The Plant Engineer is a key technical resource within the Decatur Maintenance & Engineering organization and is responsible for providing day-to-day engineering support to Operations, Maintenance, Reliability, and Capital Projects. The position provides strong mechanical engineering leadership for plant assets, capital projects, maintenance activities, turnaround planning and execution, and mechanical integrity programs. The Plant Engineer is expected to identify opportunities to improve plant reliability, safety, operating performance, and cost effectiveness while ensuring compliance with applicable engineering standards, company requirements, and regulatory obligations

What you will do:

Safety, Health, Environment & Process Safety

  • Champion a strong safety culture by promoting process safety, behavioral safety, and compliance with company life-saving rules and standards.
  • Identify, assess, and mitigate engineering and equipment-related risks while ensuring safe and reliable operation of plant assets.
  • Support incident investigations, risk assessments, Process Hazard Analyses (PHA), Layers of Protection Analysis (LOPA), Pre-Startup Safety Reviews (PSSR), Management of Change (MOC), and implementation of corrective actions.
  • Ensure engineering, maintenance, and project activities comply with all applicable safety, environmental, regulatory, and company requirements.

Capital Projects & Engineering Execution

  • Lead capital and maintenance projects from concept development through startup and closeout.
  • Develop project scopes, cost estimates, schedules, FEL packages, equipment specifications, and contractor bid packages.
  • Coordinate engineering firms, contractors, vendors, and internal stakeholders to successfully execute projects.
  • Provide field engineering support during construction, commissioning, startup, and project execution.
  • Manage project budgets, forecasts, expenditures, and reporting while identifying opportunities to improve cost, schedule, reliability, and lifecycle performance.

Mechanical Reliability & Asset Integrity

  • Provide day-to-day mechanical engineering support to Operations and Maintenance teams.
  • Troubleshoot equipment issues, lead root cause investigations, and implement sustainable reliability improvements.
  • Support mechanical integrity programs for pressure vessels, piping systems, rotating equipment, tanks, heat exchangers, heaters, and other critical assets.
  • Develop equipment repair, replacement, and improvement strategies while ensuring compliance with applicable ASME, API, ASTM, NFPA, and related industry standards.
  • Drive continuous improvement initiatives that enhance safety, reliability, maintainability, and operational performance.
  • Serve as a key engineering leader for site turnaround planning and execution, providing continuity and technical oversight for major outage activities.
  • Develop turnaround scopes, prioritize reliability and capital work, and coordinate engineering, inspection, maintenance, operations, contractors, and vendors.
  • Support turnaround estimating, scheduling, budgeting, work package development, field execution, startup, and post-turnaround reviews.
  • Resolve technical issues during outages and drive lessons learned and continuous improvement initiatives.

Operations Support & Leadership

  • Provide technical support for plant operations, maintenance planning, shutdown activities, and equipment reliability improvements.
  • Support recurring failure elimination efforts and equipment repair-versus-replacement evaluations.
  • Serve as a technical leader within the Maintenance & Engineering organization, fostering collaboration across Engineering, Operations, Maintenance,…
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