PhD Position Equilibrium Behavior of Tramp Elements for Green Steel Production

PhD Position Equilibrium Behavior of Tramp Elements for Green Steel Production

Explore trace element thermodynamics in high-temperature systems to control steel quality in the green transition—a PhD bridging experiments, modelling, and industrial impact.

The transition to low-carbon steel production is one of the key challenges in modern industry. At Tata Steel IJmuiden, this transition involves replacing the traditional blast furnace route with Direct Reduction, Electric Arc Furnaces (EAF), and, in a later stage, a Reducing Electric Furnace (). While these technologies enable significant CO₂ reduction, they introduce new challenges—most notably the accumulation of “tramp elements” from scrap and variable feed stocks, which can negatively affect steel quality and slag usability.

This PhD project aims to develop a fundamental thermodynamic understanding of how tramp and trace elements distribute between molten steel, slag, and vapor under next-generation steelmaking conditions. The research will focus on experimentally determining equilibrium partitioning behavior across relevant temperature, composition, and redox conditions, and translating these insights into predictive models for industrial application.

You will design and conduct high-temperature equilibration experiments using advanced gas-mixing furnaces at TU Delft and partner institutes. Samples will be analysed using state-of-the-art techniques such as laser ablation ICP-MS and electron microscopy to quantify trace element distributions at high spatial resolution. The resulting data will be integrated into thermodynamic models (e.g. FACTSage-based approaches) to support process optimisation and control in industrial steelmaking.

The project is carried out in close collaboration with Tata Steel R&D and academic partners, offering a unique opportunity to work at the interface of fundamental science and industrial application. You will contribute directly to the development of green steelmaking technologies while gaining expertise in high-temperature materials science, thermodynamics, and advanced analytical techniques.

We are looking for a highly motivated candidate with a Master’s degree in Materials Science, Metallurgy, Chemical Engineering, Geoscience, or a related field. A strong interest in thermodynamics, high-temperature processes, and experimental work is essential. Experience with analytical techniques or modelling is an advantage.

• Design and perform high-temperature equilibrium experiments to study tramp element partitioning between steel, slag, and vapor phases
• Analyse experimental samples using advanced techniques (e.g. LA-ICP-MS, SEM/EDS) to quantify trace element distributions
• Develop and interpret thermodynamic datasets describing element behavior under EAF and
• Integrate experimental results into thermochemical models (e.g. FACTSage) to support process simulation and optimisation
• Collaborate with researchers at TU Delft and Tata Steel IJmuiden, and communicate findings through reports and scientific publications

• MSc degree in Experimental Petrology, Materials Science, Metallurgy, Chemical Engineering, Geoscience, or a closely related field
• Strong interest in thermodynamics, high-temperature processes, and experimental research
• Affinity with or experience in laboratory work and materials characterization techniques (e.g. SEM, ICP-MS)
• Basic knowledge of thermodynamic modelling or willingness to learn tools such as FACTSage
• Analytical mindset with strong problem-solving skills and attention to detail
• Ability to work both independently and collaboratively in an interdisciplinary team
• Good communication skills in English (written and spoken)
• Motivation to engage with both academic research at TU Delft and industrial application at Tata Steel IJmuiden

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