Senior Controls Engineer

Overview

At Columbia PSI, we come to work every day driven by the belief that innovation can transform industries, empower communities, and create a more efficient, sustainable world. With operations spanning five continents and a commitment to excellence in service and support, our purpose extends beyond engineering advanced equipment. We are pioneering innovation and paving a better tomorrow with factory automation solutions worldwide.

The Senior Controls Engineer supports the Electrical Engineering team by designing, developing, and improving PLC-controlled machinery and systems for the hardscape and masonry industries. This role provides leadership in system design, electrical panel development, and controls innovation, with a strong focus on Allen Bradley PLCs and HMIs.

• Lead independent system development projects and provide technical guidance.
• Act as a project lead and mentor for electrical engineers and assembly staff.
• Review and create electrical schematics, PLC/HMI programs, and Bills of Materials.
• Specify and evaluate electrical components, motion control products, and communication networks.
• Support Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT).
• Troubleshoot equipment operations and networks.
• Represent Electrical Engineering in interdepartmental meetings when the EE Manager is unavailable.
• Ensure adherence to PLC and HMI standards while maintaining Master Files.
• Monitor electrical engineering hours, component obsolescence, and redline updates.
• Provide technical leadership in product innovation, customer communication, and process improvements.
• Travel up to 20% to support customer needs.

• Experience: 10+ years of relevant work experience.
• Background: Process control experience, workflow planning, and production schedule management across multiple projects.
• Software Knowledge:
• PLC and HMI programming (Rockwell/Allen Bradley, RS Logix
  5000, Factory Talk preferred)
• AutoCAD
• Microsoft Office Suite (Word, Excel, PowerPoint, Outlook)
• Equipment Knowledge:
• Rockwell closed-loop VFDs and servo drives
• PC supervisory controls and process controls experience
• Skills & Abilities:
• Strong analytical, project management, and communication skills
• Ability to mentor, lead, and support teams
• Strong problem-solving and technical aptitude
• Collaborative team player with a respectful work style

Columbia PSI offers a comprehensive benefits package, including:

• 401(k) with company match
• Medical, dental, vision, and prescription drug coverage
• Life insurance & disability coverage
• Flexible spending accounts
• Paid holidays and paid time off
• Employee assistance program
• Referral program

• 8-hour shift
• Monday to Friday (Day shift)

• Full-time

• Travel up to 25% (Required)

• Experience:
  
  PLC Programming: 5 years (Required)