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Senior Controls Engineer, Innovation

Job in Doncaster, South Yorkshire, DN1, England, UK
Listing for: Barry-Wehmiller Companies
Full Time position
Listed on 2026-10-10
Job specializations:
  • Engineering
    Automation & Mechatronics Engineer, Systems Engineer
Salary/Wage Range or Industry Benchmark: 65000 - 90000 GBP Yearly GBP 65000.00 90000.00 YEAR
Job Description & How to Apply Below
What You’ll Do - Create What’s Next
  • Find the opportunity. Work with customers and commercial, field, and engineering teams to uncover unmet needs and turn them into clear use cases and technical requirements.
  • Shape the concept. Create solutions that balance customer value with feasibility, safety, reliability, cost, manufacturability, serviceability, and scale.
  • Build and program prototypes. Design, integrate, and test controls using PLCs, HMIs, motion, vision, sensors, drives, safety systems, and industrial networks.
  • Explore emerging technology. Assess new tools and platforms for technical fit, risk, and business value.
  • Prove what works. Create test plans, run structured experiments, analyse results, and make evidence-led recommendations to advance, refine, redirect, or stop a concept.
Engineer, Integrate & Deliver
  • Integrate complete systems. Connect primary machinery with third party equipment and optimise sequences, motion profiles, and cycle times.
  • Design safety in. Apply machine safety requirements and configure controllers, zones, guarding interfaces, light curtains, interlocks, and safety-rated monitored stops.
  • Take solutions from build to start-up. Support debug, validation, FAT, installation, SAT, commissioning, and optimisation.
  • Solve the hard problems. Troubleshoot complex issues, identify root causes, and implement robust fixes.
Turn Ideas into Scalable Products
  • Transfer technology. Partner with Product and Engineering Operations to convert successful concepts into reusable architectures, software modules, standards, and implementation guidance.
  • Support pilots and first installations. Demonstrate prototypes, support pilot builds and customer launches, and feed real world learning into future solutions.
  • Own your delivery. Plan controls activities, meet agreed requirements and schedules, and communicate progress, risks, and trade-offs clearly.
Collaborate & Raise the Standard
  • Connect teams. Work across Innovation, Product, Engineering Operations, Manufacturing, Project Management, Field Service, Applications, and Commercial teams to keep development focused on real customer and business value.
  • Engage externally. Collaborate with customers, suppliers, and technology partners to evaluate solutions and gather feedback.
  • Make knowledge usable. Keep programs, electrical documentation, configurations, test records, and backups accurate and under version control, then share learning across teams.
  • Keep improving. Strengthen development methods, testing practices, reusable content, and technology standards using lessons from prototypes, pilots, and field applications.
What Success Looks Like
  • You anchor innovation in a clear customer, market, or operational need.
  • You turn promising ideas into functional, testable prototypes.
  • You use evidence to decide what to advance, reshape, or stop.
  • You move winning concepts beyond proof of concept into products, platforms, standards, or reusable modules.
  • You build controls architectures and software that are safe, reliable, maintainable, and ready to reuse.
  • You surface technical issues early, solve them at root cause, and equip other teams to adopt and sustain the solution.
Requirements
  • You will work across engineering offices, laboratories, manufacturing and test areas, and customer sites.
  • You will work safely around moving machinery and industrial electrical systems, using required PPE.
  • Domestic and international travel of up to 25% is expected for projects, pilots, training, and customer support.
  • Occasional extended or non-standard hours may be needed during testing, start-up, field installation, or critical project deadlines.
  • A bachelor's degree in Electrical Engineering, Electrical Engineering Technology, Computer Engineering, Mechatronics, Automation/Controls, or a related field—or an equivalent blend of technical education and experience.
  • 5+ years designing, programming, integrating, testing, or commissioning industrial automation and controls.
  • Strong PLC and HMI development experience.
  • Hands-on experience with servo motion, VFDs, sensors, industrial networks, and machine-safety technologies.
  • The ability to read, create, and update electrical schematics, panel layouts, and bills of material using AutoCAD Electrical, EPLAN, or similar tools.
  • Experience supporting automated equipment through debug, FAT, installation, start-up, commissioning, and SAT.
  • A talent for translating customer challenges into technical requirements, experiments, and practical concepts.
  • Clear communication, sound judgement, and the…
Position Requirements
10+ Years work experience
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