Process Engineer

Process Engineer

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Dunbarton Corporation is seeking a Process Engineer to join our team who is responsible for developing and enhancing manufacturing systems and processes, managing equipment selection and integration, and leading cross-functional projects to ensure quality, efficiency, and on-schedule production.

• Integrate, optimize, and maintain automated and robotic systems used in steel manufacturing, including robotic welding, material handling, painting, PLC-controlled equipment, and sensor-based inspection systems
• Ensure compliance with all safety procedures by developing, implementing, and enforcing operational safety policies
• Identify and implement process improvements to enhance quality, efficiency, and cost-effectiveness using knowledge of manufacturing processes, tooling, equipment, LEAN methods, and industrial engineering principles
• Diagnose equipment issues, perform root cause analysis using statistical methods, and recommend corrective actions, design changes, or process adjustments to improve reliability and OEE
• Provide technical support to manufacturing, maintenance, tooling, and related operations across the organization
• Maintain and update equipment, product, and part drawings and ensure proper tolerances meet customer and quality requirements
• Develop, modify, and maintain machine operating programs, PLC code, and supporting software for production equipment
• Manage the design, procurement, installation, modification, and troubleshooting of manufacturing equipment, including vendor coordination for design, maintenance, relocation, and repair
• Train personnel on equipment operation, maintenance, die preparation, production methods, and relevant engineering processes
• Conduct industrial engineering activities such as time studies, functional testing, and efficiency evaluations to support continuous improvement
• Read and interpret blueprints, schematics, and technical drawings; design parts, tools, and products using CAD/CAM software, including Solid Works
• Perform research, testing, and analysis to evaluate the feasibility, performance, and reliability of equipment, components, and systems
• Adheres to work schedule and attendance requirements, including nights and weekends
• Perform other duties as assigned within the scope of the position

• Knowledge of machines and tools, including their designs, uses, repair, and maintenance
• Knowledge of industrial robotics systems (e.g., Fanuc, ABB, KUKA, Yaskawa)
• Knowledge of PLC programming languages (ladder logic, structured text)
• Skill in the use of computer hardware and software, including word processing, database, and spreadsheet programs
• Skill in the use of various manual and power tools and equipment used in steel fabrication
• Skill in identifying the underlying principles, reasons, or facts of information by breaking down information or data into separate parts
• Skill in providing documentation, detailed instructions, drawings, or specifications to tell others how devices, parts, equipment, or structures are to be fabricated, constructed, assembled, modified, maintained or used
• Ability to think creatively and use alternate thinking to develop new ideas for and answer work-related problems
• Ability to communicate effectively verbally and in writing
• Ability to establish and maintain effective, courteous working relationships with coworkers and customers
• Ability to remain calm in stressful situations and to take a teamwork approach to the job by cooperating with others, offering to help others when needed, and considering larger organization or team goals rather than individual concerns

• Bachelor’s degree in engineering or a related field
• Two (2) or more years of experience working in a manufacturing environment or similar location
• Two (2) or more of experience in equipment or process design and project management
• Experience with robotic automation, paint system, or control systems in a heavy manufacturing environment
• LEAN, 6S, Kaizen, and/or Six Sigma training

Note:

At the discretion of the hiring manager and/or the Human Resources…