Quality Engineer - Aviation

One team. Global challenges. Infinite opportunities. At Viasat, we're on a mission to deliver connections with the capacity to change the world. For more than 35 years, Viasat has helped shape how consumers, businesses, governments and militaries around the globe communicate. We're looking for people who think big, act fearlessly, and create an inclusive environment that drives positive impact to join our team.

As an Aerospace Quality Engineer, you will partner with Manufacturing, Engineering, Supply Chain, and Program Management teams to ensure products meet customer, regulatory, and company quality requirements throughout the product lifecycle. Responsibilities for this role include:

• Providing Quality Engineering support for aerospace and aviation programs from development through production and delivery.
• Develop, implement, and maintain quality processes that ensure compliance with AS9100, customer requirements, and applicable regulatory standards.
• Monitor and analyze key quality metrics, including First Pass Yield (FPY), nonconformance rates, defect trends, and customer quality performance.
• Lead cross-functional root cause investigations and corrective action activities using structured problem-solving methodologies such as 8D, 5-Why, and Fishbone Analysis.
• Review and disposition nonconforming material and work closely with cross-functional teams to drive timely resolution of quality issues.
• Support production and test operations by identifying process improvement opportunities that enhance product quality, efficiency, and reliability.
• Conduct process audits and support customer, regulatory, and third-party quality audits.
• Participate in design reviews, risk assessments, PFMEA activities, and new product introduction efforts to ensure quality requirements are integrated early in the product lifecycle.
• Review manufacturing plans, work instructions, and inspection documentation.
• Develop inspection plans and Quality procedures.
• Support First Article Inspection (FAI) activities in accordance with AS9102 requirements.
• Analyze quality data and generate reports to communicate trends, risks, and improvement opportunities to management and program teams.
• Collaborate with suppliers, when required, to resolve quality issues and improve supplier performance.
• Drive continuous improvement initiatives focused on reducing defects, improving process capability, and increasing overall product reliability.
• Support Material Review Board (MRB) activities, Corrective Action Requests (CARs), and Root Cause Corrective Action (RCCA) investigations.
• Serve as a quality advocate, helping ensure the highest levels of product integrity, customer satisfaction, and mission success.

• Provide mentorship to program management, engineering, and operations on quality planning and execution to fulfill the overall quality mission.

• Be accountable for the planning and execution of quality activities by the quality team members.

• Develop, implement, and maintain quality processes that ensure compliance with customer, regulatory, and AS9100 requirements.

• Monitor and analyze quality performance metrics, including FPY, yield, defect rates, and customer returns.

• Lead root cause investigations and corrective action activities for quality issues.

• Conduct process audits and support external customer and certification audits.

• Partner with Manufacturing and Engineering to improve product quality and process capability.

• Review production data and drive continuous improvement initiatives.

• Support quality activities, including qualification, audits, and corrective actions.

• Ensure First Article Inspections and production validation activities are completed in accordance with customer requirements.

• Generate and present…