Process Engineer, Aerospace

Process Engineer, Aerospace

Join to apply for the Process Engineer, Aerospace role at Bullen Ultrasonics
.

Base pay range: $85,000 - $120,000 per year.

$85,000 / yr - $120,000 / yr

Department
:
Aerospace.
Reports to
:
Process Engineering Manager.
Remote Status
:
On Site.
Date
:
October 24, 2025.
Classification
:
Exempt.
Salary Range
: $85,000 - $120,000.

At Bullen Ultrasonics, we combine precision technology with a people‑first culture. As a trusted manufacturing partner, we pride ourselves on serving our customers, employees, with integrity, teamwork, and excellence. We are committed to continuous improvement, innovation, and developing the next generation of technical leaders.

We are seeking a Process Engineer with an Aerospace focus to design, evaluate, and improve manufacturing processes for hard and brittle materials. This role plays a key part in advancing Bullen’s technical capabilities through process innovation, data‑driven improvement, and collaboration across teams.

• Evaluate and improve existing manufacturing methods to enhance efficiency, reduce costs, and minimize waste.
• Develop and implement new processes for both traditional and non‑traditional machining of hard and brittle materials.
• Research, design, and test manufacturing methods, tooling, and fixtures using AutoCAD and other design tools with GD&T.
• Lead process control initiatives using SPC, root cause analysis, and statistical techniques to ensure repeatability and consistency.
• Collaborate across teams and with vendors to evaluate new technologies, materials, and equipment that improve throughput and yield.
• Analyze process data and present findings to a range of audiences, from operators to leadership.
• Support company quality goals by applying Quality Management System procedures.
• Drive continuous improvement projects that align with Bullen’s values of Excellence, Integrity, Humility, and Teamwork.

• Bachelor’s degree in Engineering (Mechanical, Manufacturing, or related field preferred), or equivalent experience.
• 2–5 years of process engineering experience in manufacturing, preferably in aerospace or precision machining.
• Strong knowledge of CNC machining, PLCs, pneumatics, and fluid systems.
• Proficiency in AutoCAD, Solid Works, and related software tools.
• Ability to analyze complex data, apply mathematical and engineering principles, and communicate findings clearly.
• Experience with SPC, process audits, and industrial engineering tools such as time studies and root cause analysis.
• Demonstrated ability to approach complex problems with curiosity and a hands‑on, solutions‑focused mindset.
• Commitment to teamwork, open communication, and shared success across departments.
• Dedication to staying current with emerging technologies and applying continuous improvement principles.
• Consistent display of Integrity, Teamwork, and Excellence in all professional interactions.

• Opportunity to work with cutting‑edge technologies in aerospace materials and manufacturing.
• A collaborative culture that values innovation, teamwork, and continuous improvement.
• Competitive compensation and benefits package.
• A company that invests in your growth and professional development.

Mid‑Senior level

Full‑time

Management and Manufacturing

Aviation and Aerospace Component Manufacturing