Senior Controls Engineer- Mobile Machinery

Job Category: 06.8 Engineering Other

Requisition Number: SENIO
007451

• Posted :
  October 5, 2026
• Full-Time
• On-site

Showing 1 location

Elgin Sweeper Company
Elgin, IL 60120, USA

• Travel Required :
  No

The primary tasks are controls programming (50% or more of the role), with the remainder split between electrical schematic/harness design and HMI design. The position provides senior-level technical leadership through design reviews, verification, and mentoring.

Controls Programming:

• Develop, test, and release embedded controller software, including interlocks, sequencing, fault handling, and CAN J1939 and Ethernet communications.
• Translate machine requirements into controls architecture application logic, function blocks, libraries, and diagnostic functions.
• Manage software source control, branching, versioning, and release documentation.

Electrical Schematic and Harness Design:

• Design and release electrical schematics and vehicle wiring harnesses, including power distribution, circuit protection, connectors, and conductor sizing.
• Select and integrate controllers, displays, power-distribution modules, keypads, sensors, actuators, and related devices.

HMI and Diagnostics:

• Design and develop operator display/HMI applications and keypad behavior.
• Define onboard diagnostics and fault reporting for operators and service technicians.

Verification and Technical Leadership:

• Plan and execute bench and vehicle-level verification. Troubleshoot complex electrical, communications, and system-integration issues.
• Lead technical reviews of controls designs and provide mentoring.
• Support product development, production and service. Occasional travel to customers and trade shows.
• Flexibility to perform other duties and assignments as required.

Education requirement

Bachelor’s Degree in Electrical, Controls, Mechatronics, Mechanical, or Computer Engineering, or a related engineering discipline.

Experience requirement

5+ years of controls engineering experience on mobile machinery, vehicles, or industrial equipment, including both embedded controls programming and electrical design.

Preferred Skills and Competencies

• CODESYS 3.5 (IEC 61131-3), Structured Text, and Function Block Diagram experience.
• Familiarity with FMEA, Functional Safety, and Vehicle Cybersecurity (e.g., ISO 26262, ISO 21434).
• Experience with MIL/SIL/HIL, automated software testing, requirements management, or model-based development.
• Scripting or programming experience (e.g., Python, C/C++) and use of AI-assisted engineering tools.
• Experience with Git or equivalent version control.
• Experience with CAN J1939 and ethernet networks.

Skills Required

• Experience leading controls design through release.
• Proficiency programming embedded controllers in a controls-development environment such as CODESYS (IEC 61131-3), IQAN, MATLAB/Simulink, Raptor, or equivalent.
• Experience with Git or equivalent version control.
• Experience integrating electrical hardware with electronic control modules.
• Experience designing and releasing electrical schematics and vehicle wiring harnesses.
• Experience developing and executing bench and vehicle-level verification tests.

Anticipated Salary Range: $95,000 to $115,000

Benefits of Employment

In addition to excellent career growth opportunities, Federal Signal Corporation offers a wide array of benefits including: annual bonus potential, insurance (life, medical, dental, vision), paid holidays, paid vacation, 401(k) with matching contributions and tuition reimbursement. We provide our employees with a smoke-free, drug-free workplace.

About Us

Sold and serviced through a network of more than 100 dealer locations worldwide, Elgin Sweeper products are the sweepers of choice for a variety of general street…