Sr. Failure Analysis Technician - Microelectronics; SEM​/TEM

About Global Foundries:

Global Foundries is a leading full-service semiconductor foundry providing a unique combination of design, development, and fabrication services to some of the world’s most inspired technology companies. With a global manufacturing footprint spanning three continents, Global Foundries makes possible the technologies and systems that transform industries and give customers the power to shape their markets. For more information, visit  of Role Global Foundries , Fab 9 is seeking a Microelectronics Failure Analysis - Sr.

Technician to join our advanced analytical laboratory in Essex Junction, Vermont. This hands-on role supports semiconductor manufacturing, yield learning, reliability analysis, and root cause investigations through advanced sample preparation and analytical techniques used in both Scanning Electron Microscopy (SEM) and Transmission Electron Microscopy (TEM). This position is designed as a flexible technical role that supports both SEM and TEM operations.

The technician will prepare samples using a variety of techniques including mechanical cleaving, polishing, chemical etching, and Focused Ion Beam (FIB) milling. In addition, the technician will perform SEM inspections and routine failure analysis activities while developing expertise in advanced analytical workflows. The successful candidate will work closely with SEM and TEM engineers to support a wide range of manufacturing, technology development, and customer-driven investigations.

This position is ideal for candidates with strong technical aptitude, attention to detail, and an interest in advanced microscopy and semiconductor failure analysis. Technicians in this role will develop specialized skills across multiple analytical disciplines while contributing to investigations that directly support Fab 9 manufacturing operations and technology development.

Essential Responsibilities Prepare semiconductor samples for SEM and TEM analysis using mechanical cleaving, polishing, wet/dry chemical etching, and Focused Ion Beam (FIB) milling techniques

Execute sample preparation plans developed in collaboration with SEM and TEM engineers

Perform routine SEM failure analysis activities to support yield, reliability, and manufacturing investigations

Operate and maintain SEM, FIB, and sample preparation equipment following established procedures

Collect high-quality images and analytical data using SEM tools

Utilize image analysis and measurement software to support engineering investigations

Ensure sample quality, dimensional accuracy, and proper documentation throughout the preparation and analysis process

Track and document work using laboratory information management systems (LIMS) and established reporting methods

Assist in the development and improvement of SEM and TEM sample preparation methods, workflows, and best practices

Collaborate closely with engineers, technicians, and lab staff to support failure analysis investigations and customer requests

Support preventive maintenance and basic troubleshooting activities on laboratory equipment

Maintain cleanroom and laboratory protocols while adhering to all safety requirements

Participate in training programs to develop advanced expertise in SEM operation, FIB sample preparation, and failure analysis techniques

Contribute to a strong culture of safety, quality, teamwork, and continuous improvement

Required Qualifications

Education:

Associate's degree (2-year technical degree) in Engineering, Physics, Materials Science, Electronics, Semiconductor Manufacturing, Chemistry, Math, or a related technical discipline OR equivalent military technical training

Experience:

minimum 3-4 years of relevant technical laboratory, manufacturing, machining, microscopy, or semiconductor industry experience

Strong mechanical aptitude and attention to detail

Demonstrated problem-solving and organizational skills

Ability to learn and operate complex analytical equipment

Ability to follow detailed procedures and work with precision on delicate samples

Effective written and verbal communication skills

Fluency in English - both written and verbal

Demonstrated ability to manage multiple requests while maintaining high-quality standards

Experience supporting failure analysis, materials characterization, reliability, or process development activities

Physical Requirements Ability to periodically lift up to 30 pounds to support tool maintenance and laboratory activities

Ability to work for extended periods while operating laboratory…