R&D Additive Manufacturing Process Engineer

R&D Additive Manufacturing Process Engineer

We are seeking a passionate Process Engineer to join our R&D team in Fairfield, New Jersey. This role is crucial in designing, developing, and manufacturing new orthopedic implants using additive manufacturing processes. You will collaborate closely with cross‑functional teams to bring innovative orthopedic products from concept to market, ensuring performance, manufacturability, and compliance with global regulatory standards.

• Design and develop implants and instruments using Solid Works 3D CAD, Materialize Magics, and other software as needed.
• Participate in cross‑functional product development teams, contributing from concept through to product launch.
• Create working prototypes and iterate designs based on feedback and testing outcomes.
• Create and manage Engineering Change Orders (ECOs).
• Ensure all designs adhere to GD&T standards (ASME Y14.5‑2018) and are optimized for manufacturability (DFM).
• Support regulatory submissions by preparing necessary technical documentation.

• Bachelor’s degree in Mechanical, Manufacturing, Materials Engineering, or a related field.
• 5 years of experience in additive manufacturing of medical devices, preferably in orthopedic implants.
• Proficiency in 3D CAD modeling, preferably Solid Works, Magics.
• Familiarity with manufacturing processes (machining, forging, casting) and working with external vendors.
• Strong understanding of anatomy as it pertains to orthopedic joints is preferred.
• Proficiency in GD&T, DFM, and creating regulatory‑compliant design documentation.
• Strong organizational, verbal, and written communication skills.

• Mid‑Senior level

• Full‑time

• Engineering and Information Technology

• Medical Equipment Manufacturing

Referrals increase your chances of interviewing at b-ONE Ortho, Corp. by 2x