Senior Process Engineer

Balchem is committed to making the world a healthier place by delivering trusted, innovative, and science-based solutions for the health and nutritional needs of the world. Balchem employs approximately 1,400 employees worldwide who provide the service, quality, and technology that enables our customers to win with their customers. We have built a reputation for delivering results to all of our stakeholders.

Founded in 1967, Balchem, a Maryland corporation, became a publicly-traded company in 1970 and is listed on Nasdaq under the symbol “BCPC.” Our corporate headquarters is located in Montvale, New Jersey, and we have a broad network of sales offices, manufacturing sites, and R&D centers, primarily located in the U.S. and Europe. The Company consists of three business segments:
Human Nutrition and Health, Animal Nutrition and Health, and Specialty Products.

Balchem is committed to making the world a healthier place by delivering trusted, innovative, and science-based solutions for the health and nutritional needs of the world. Balchem employs approximately 1,400 employees worldwide who provide the service, quality, and technology that enables our customers to win with their customers. We have built a reputation for delivering results to all of our stakeholders.

Founded in 1967, Balchem, a Maryland corporation, became a publicly-traded company in 1970 and is listed on Nasdaq under the symbol “BCPC.” Our corporate headquarters is located in Montvale, New Jersey, and we have a broad network of sales offices, manufacturing sites, and R&D centers, primarily located in the U.S. and Europe. The Company consists of three business segments:
Human Nutrition and Health, Animal Nutrition and Health, and Specialty Products.

The Senior Process Engineer, Extrusion Technology is a senior-level individual contributor within the Human Nutrition & Health R&D Process Technology organization. The Process Technology team serves as the technical bridge between Product Development and Manufacturing, helping translate product concepts into scalable, robust, and economically viable manufacturing processes while maintaining product integrity.

This role brings deep expertise in extrusion technology to process development, scale-up, commercialization, technology transfer, manufacturing implementation, and lifecycle optimization. The position works closely with Product Development, Manufacturing, Engineering, Quality, Supply Chain, EHS, and Commercial teams, as applicable, to reduce technical risk, establish scalable operating conditions, and support sustainable commercial processes. While primarily focused on HNH and extrusion technology, the role may contribute to adjacent processing technologies and other Process Technology needs across Balchem where its expertise is applicable.

• Lead safe and compliant process development activities aligned with quality, food safety, environmental, and regulatory requirements.
• Partner with Product Development to evaluate manufacturability, identify process risks, and develop scalable manufacturing solutions while preserving the intended product design, functionality, and performance
• Design, execute, and analyze laboratory, pilot, and commercial-scale trials to de-risk scale-up, establish process capability, and support commercialization decisions.
• Establish process requirements, operating conditions, and technical success criteria to guide scale-up and commercialization decisions.

• Lead or support commercialization, process qualification, and technology transfer activities for new products and process changes.
• Translate development…