Thermoforming Process Engineer

Sub-Zero, Wolf, and Cove, the leading manufacturer of luxury kitchen appliances is a longstanding, family-owned company in the Madison WI area. Icons of design and paragons of performance and quality, Sub-Zero, Wolf, and Cove are the refrigeration, cooking, and dishwashing specialists found in world’s most luxurious homes. We look for team members who are driven by innovation and excellence, striving to serve our customers by doing what is right—with integrity, teamwork, and accountability.

Growth and development are important aspects of this position. Whether you aspire to be a leader or a technical expert, this position will set you up for success in the future.

We are seeking a motivated individual with an analytical approach to provide technical leadership as we grow our manufacturing capacity and capabilities. This role will lead our efforts in the thermoforming and plastic trimming processes and is an on-site position at our Fitchburg, WI campus.

Primary Responsibilities

We are seeking an experienced Thermoforming Process Engineer with a hands‑on approach to provide subject matter expertise as a member of the Manufacturing Engineering team.

This role will be responsible for the start‑up of forming and trimming processes for thermo‑formed parts. The ideal candidate will have experience in the forming (vacuum and pressure) of thick gauge thermoplastics, tool design and qualification, part work holding methodologies, and plastics trimming technologies.

This role will be responsible for maintaining production performance as well as seeking out and executing on continuous improvement opportunities.

Responsibilities include:

• Specify, purchase, install, and start‑up new assets for fabrication of thermo‑formed parts.
• Provides technical operations support for Thermoforming and Trimming manufacturing problems.
• Assess training needs of technical support staff and develop plan to address areas of need.
• Utilizes Plan, Do, Check and Adjust methodology for managing daily improvement (MDI).
• Capable of recognizing opportunities for improvement and generating a list of ideas for annual plant operational improvement.
• Utilizes lean methods (Kaizen) for process improvements and utilizes daily coaching for sustainment.
• Utilizes operational data to make informed decisions on a daily basis.
• Ensures layered audits are completed as scheduled and implements countermeasures to safeguard goal attainment.
• Provides engineering support and resources to sustain plant production including assisting with plant facilities and production equipment maintenance.
• Financial acumen for data analysis of trends and tendencies, tenacity in the performance of the tasks within the role, and continuous improvement (Lean Management).
• Corrects safety related issues and leads investigations on safety related topics.

Required Qualifications:

• Engineering degree and 7+ years hands‑on plastics forming experience in a manufacturing environment.
• Experience with thick plastic sheet extruding
• Experience conducting layered audits
• Knowledge of CNC programming or robotics
• Previous experience leading teams and driving process improvement
• Ability to work collaboratively and cross functionally

We value our employees by providing:

• Competitive compensation based on skills
• Industry leading health, dental, and vision plans
• Generous 401 (K) savings and profit sharing
• On-site UW Health clinic, fitness center, and walking paths
• Education assistance and internal training programs
• Electric vehicle charging
• Maternity & paternity leave

This position requires a pre‑employment drug/alcohol test and background check, which will be administered after a conditional job offer is extended. A negative drug/alcohol test result is required for employment. Refusal to take the test or a…