Controls Engineer

Responsibilities

• Design, program, and implement Kassow and ABB cobot applications for new and existing production processes.
• Lead cobot integration projects from concept through installation and handover to production.
• Develop and execute rollout plans for cobot systems, including timeline, resource planning, and documentation.
• Collaborate with Mechanical and Process Engineers to ensure smooth integration of cobots into automation lines.
• Optimize cobot motion paths, cycle times, and process logic for maximum efficiency and uptime.
• Troubleshoot and modify cobot and robot-to-PLC communication programs to ensure smooth operation and data exchange.
• Train and mentor the technician team on cobot operation, programming, and basic troubleshooting.
• Document and standardize cobot programming templates, backup procedures, and version control methods.
• Support improvement projects by identifying opportunities to automate manual processes with cobot solutions.
• Assist with robot simulation, offline programming, and testing using ABB Robot Studio or Kassow interfaces.
• Stay up to date on emerging cobot technologies, programming tools, and software updates relevant to Kassow and ABB systems.
• Provide technical input and lessons learned during project reviews and future cobot expansion planning.
• Support maintenance teams in diagnosing and resolving equipment-related issues.
• Provide hands‑on training and technical guidance to maintenance personnel on control systems and automation equipment.
• Troubleshoot and resolve complex programming issues in control systems and automation equipment; identify and engage external expertise when necessary.
• Demonstrate strong presentation and communication skills, delivering clear, professional daily reports to senior-level and cross‑functional teams.
• Participate in a structured on‑call rotation to ensure 24/7 support for production operations.
• Other duties may be assigned as needed.

• Bachelor’s degree in Electrical Engineering is required.
• Advanced knowledge of PLC programming is expected, typically gained through a minimum of three years of hands‑on experience in a manufacturing or automation environment.
• Three to five years of relevant experience and/or specialized training in industrial control systems, automation, robotics, or a related field is required.
• Experience in Kassow and ABB cobot integration and programming is a plus.
• Strong skills in robot commissioning, motion optimization, and path programming.
• Proficiency in ABB Robot Studio and Kassow Cobot programming environment.
• Understanding of PLC‑to‑robot communication (e.g., Digital I/O, PROFINET, Ethernet/IP).
• Experience creating training materials and rollout plans for production or maintenance teams.
• Excellent collaboration skills and the ability to work within cross‑functional project teams.
• Knowledge of vision systems or peripheral equipment used with cobots (preferred).

Florence, KY

Full‑time

Equal Opportunity Employer, including disability, veterans.

Indefinite U.S. work authorized individuals only. Future sponsorship for work authorization is not available.

Bosch adheres to Federal, State, and Local laws regarding drug‑testing. Employment is contingent upon the successful completion of a drug screen and background check. Candidates who have been offered the position must pass both screenings before their start date.