Process Engineer - Injection Molding

Are you a hands-on engineer who thrives on the shop floor? We are seeking a driven Injection Molding Plastic Process Engineer to lead process development, automation setups, and continuous improvement at our Garland manufacturing facility.

In this position, you will be the primary technical authority bridging tooling approvals with full-scale production. From establishing scientific molding parameters on 1st shot samples to designing custom EOAT and programming extraction robotics, you will play a critical role in optimizing plant performance and mentoring our technician team across all shifts.

• First-Shot Sampling & Validation:
  Drive sampling programs for new tools, establish robust scientific molding windows, perform 1st shot buy-offs, and complete process validations (IQ/OQ/PQ).
• Robotics & Automation Setup:
  Build custom End-of-Arm Tooling (EOAT), program 3-axis/5-axis part-removal robots, and integrate automated cell accessories.
• Process Optimization & Scientific Molding:
  Develop, document, and standardize decoupled molding parameters to increase yield, trim cycle times, and minimize scrap.
• Complex Troubleshooting:
  Diagnose dynamic root-cause failures spanning process variables, resin behaviors, tooling issues, and auxiliary equipment.
• Corrective Action Leadership:
  Lead CAPA investigations (8D, 5-Why, Fishbone) for process non-conformances, ensuring systemic long-term fixes.
• Data-Driven Operations Support:
  Track and drive key Management By Results (M ) measurables—including OEE, scrap rates, and throughput—while maintaining setup sheets and central monitoring systems.
• Shift Leadership & Technical Upskilling:
  Support and train process technicians across a rotating 3-shift schedule, participating in daily cross-over meetings to ensure seamless shift handoffs.
• Innovation & Continuous Improvement:
  Evaluate new molding technologies and lead lean initiatives that enhance plant safety, efficiency, and capacity.

• Competitive Compensation: $70,000 – $90,000 base salary.
• Impact & Ownership:
  Complete technical authority over tool buy-offs and continuous improvement initiatives.
• Professional Growth:
  Hands-on experience with cutting-edge manufacturing equipment, automation systems, and advanced technology upgrades.

salary: $70,000 - $90,000 per year

shift:
First

work hours: 8 AM - 5 PM

education:
Associate

• Process & Quality Control: Verify first-piece startups, conduct routine process monitoring, and issue temporary change requests (Temp CRs) when operations fall out of tolerance.
• Troubleshooting & Maintenance: Address operator inquiries, inspect tooling/machinery, and issue work orders for necessary tool and machine repairs.
• Equipment Setup: Configure robotics (end-of-arm tooling/cam settings) and decorating equipment according to Master Process Control Sheets.
• Audit & Verification: Perform Bill of Materials (BOM), part weight, and cycle time verifications to maintain quality standards.
• Communication & Shift Handover: Lead shift passdown reporting, collaborate closely with Die Setters and Supervisors, and participate in continuous improvement initiatives.
• Education/
  
  Experience:
  
  High school diploma/GED or 3+ months of related manufacturing experience.
• Technical & Analytical
  
  Skills:
  
  Proficient in basic math (percentages, proportions) and able to read/interpret safety rules, system documents, and operating procedures.
• Physical & Logistics: Able to lift up to 50 lbs, work in a fast-paced environment, and support weekday or weekend overtime as needed.

• working in a smoke free environment
• wearing steel toe shoes
• working in a non-temperature controlled environment
• manual lifting up to 50lbs
• standing for 8 hours at one time

• Injection…