Mechanical Engineer

Overview

Hex Armor® is a leader in developing some of the most advanced PPE solutions for eyes, hands, arms, and body. Since day one, we have worked hand-in-hand with our customers to design innovative, high performance PPE that helps ensure workers return home in the same condition they arrived. Our mission is to provide protection that makes this possible, for every worker, everywhere.

Summary

This role is responsible for developing, testing, and validating new and emerging technologies, raw materials, and processes that support Hex Armor’s Below the Neck (BTN) product line. You’ll lead technical operations, manage standard procedures, and ensure our products meet the highest standards of innovation, safety, and performance. You’ll also serve as a technical expert for both internal teams and external partners — connecting innovation, data, and real-world protection to advance our “Truth in Safety” mission.

This is a new position and will report to the VP of Research & Development.

Location

Grand Rapids, MI – Hex Armor Headquarters (Fully Onsite)

Technology & Materials Innovation

• Identify, evaluate, and onboard emerging raw material suppliers.
• Research, vet, and implement new technologies and testing methods that enhance product performance and user safety.
• Build or source new testing equipment to maintain leading-edge testing capabilities.

Lab Operations & Reporting

• Develop, manage, and execute Standard Operating Procedures (SOPs) for the BTN lab.
• Oversee equipment calibration schedules and ensure accurate recordkeeping.
• Review and approve all technical reports generated by lab technicians for Below the Neck requests.

Product Development & Support

• Conduct CAD modeling and 3D printing for BTN products.
• Lead the Hex Armor Injury Replication process — investigating incidents, storing data, and sharing insights with key stakeholders. Pioneer new testing equipment to mimic injuries in a controlled environment.
• Create and maintain competitive product analyses and technical reports for the Product Team.
• Partner with the VP of Product – BTN to bring strategic innovation goals to market.

Customer & Field Engagement

• Participate in Below the Neck Customer Experience Center and ensure an exceptional visitor experience.
• Support field sales and customer visits as a technical expert in product performance and compliance.
• Develop and deliver engaging lab experiences for distributors, end users, and sales teams.
• Create technical content for marketing, sales tools, and the “Truth in Safety” blog.
• Collaborate with universities to explore new innovations and manage the BTN internship program.
• Represent Hex Armor at relevant trade shows, conferences, and industry events.
• Mentor and support the growth of the R&D Specialist.
• Conduct monthly technology reviews for the BTN portfolio.
• Drive at least one major (“Big I”) innovation and two to three smaller (“Little i”) innovations per year.

• Bachelor’s degree in Material Science, Mechanical Engineering, or a related field required.
• 5+ years of experience in product development, testing, or materials engineering (preferably within PPE or a related industry).
• Experience with CAD modeling and 3D printing required; injection molding experience a plus.
• Strong organizational, analytical, and project management skills.
• Passion for innovation, problem-solving, and improving safety through technology.
• Excellent communication skills and ability to translate technical insights into actionable outcomes.
• Willingness to travel occasionally for field visits, conferences, and customer support.

Hex Armor is an Equal Opportunity Employer. We are committed to creating a workplace where all individuals are treated with dignity and respect. We do not discriminate on the basis of race, color, religion, sex (including pregnancy, sexual orientation, or gender identity), national origin, age, disability, genetic information, veteran status, or any other protected characteristic under applicable law.