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Material Handling Controls Engineer

Job in Granite City, Madison County, Illinois, 62040, USA
Listing for: Coldwell Banker Richard Ellis - USA
Full Time position
Listed on 2026-10-24
Job specializations:
  • Engineering
    Automation & Mechatronics Engineer
Salary/Wage Range or Industry Benchmark: 90000 - 120000 USD Yearly USD 90000.00 120000.00 YEAR
Job Description & How to Apply Below
Shape the heartbeat of high‑volume operations

Step into a role where your work directly drives uptime, safety, and throughput. As a Material Handling Controls Engineer, you’ll be the technical anchor for conveyors, sortation lines, print‑and‑apply labelers, vision and scanning systems, PLCs, and SCADA platforms powering mission‑critical facilities.

A day in the life

Your mornings might begin reviewing SCADA dashboards and equipment KPIs, identifying opportunities to tune performance. By midday, you’re deep in Allen‑Bradley Control Logix/Compact Logix logic within RSLogix 5000, refining code to eliminate minor faults before they become major stoppages. In the afternoon, you’re shoulder‑to‑shoulder with maintenance and operations, diagnosing a stubborn sensor network issue across Ethernet/IP, Control Net, or Device Net.

When needed, you act as first‑line escalation—on‑site or remotely, even after hours—to bring systems back online fast.

What you’ll own Champion a zero‑incident mindset by aligning work with all applicable safety codes, regulations, and company procedures.

Troubleshoot, modify, and optimize PLC/PC control software for material handling systems using Allen‑Bradley Control Logix/Compact Logix and RSLogix 5000.Serve as primary escalation for MHE controls issues; respond rapidly to emergencies and coordinate additional assistance as required.

Inspect systems to verify they operate within design parameters and meet client‑defined conditions.

Scope, schedule, and oversee work by external contractors, including proprietary solutions, licensed installs, upgrades, and specialized systems maintenance.

Engineer reliability and process improvements from concept through network‑wide deployment.

Monitor and troubleshoot industrial networks (Ethernet, Control Net, Device Net, Profibus, AS‑i), motor control centers, servo drives, VFDs, and electrical distribution.

Track equipment metrics; partner with site teams to resolve electrical causes of performance gaps.

Communicate clearly with leadership, operations, and maintenance on technical issues, timelines, and production impacts.

Lead failure analyses and process reviews; recommend corrective actions or training to prevent recurrence.

Conduct controls assessments to sustain and elevate equipment reliability.

Build strong relationships with the client and the Operations Maintenance team.

Perform other related duties as assigned.

Qualifications Required Bachelor ’s degree preferred with 2–5 years of relevant experience; equivalent combinations of education and experience considered.

Participation in at least two engineering design cycles (specification, component selection, programming).2+ years with PLC programming, robotics components/controls, and SCADA‑based monitoring and control.

Flexibility to support varied shifts/areas, including nights, weekends, and holidays.

Proven independent problem‑solving in standard situations with minimal oversight.

Physical capability to stoop, stand, walk, climb stairs/ladders, and lift/carry 50+ lbs.

Skilled at navigating sensitive or complex discussions, setting expectations, and resolving issues.

Preferred2+ years apprenticeship or equivalent experience in control systems troubleshooting/programming.

Hands‑on with diverse conveyor and sortation technologies.

Experience with robotic maintenance.

Strong Microsoft Office skills (Word, Excel, Outlook).Exceptional organization and a curious, investigative mindset.

Advanced math capability (percentages, fractions, and financial‑related calculations).Core proficiencies and tools

Proficient in PLC programming and SCADA systems.

Hands‑on with Allen‑Bradley PLCs.Work authorization

Applicants must be currently authorized to work in the United States without the need for visa sponsorship now or in the future.
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