Manufacturing Level II Tooling Technician

Essential Duties and responsibilities for Development Lead the development and validation of new injection molding processes using Scientific Injection Molding techniques, including T0/T1/T2/T3/, IQ/OQ/PQ protocol execution.

Process Technician will run dynamic studies like (Check Ring studies, Dynamic clamp force studies, part weight Studies, Melt Density Studies, Viscosity Studies, Gate Seal Studies) etc.

Collaborate with teams from manufacturers to ensure development steps are followed.

Develop and review technical documentation including protocols, process sheets, reports, databases.

Provide support for injection molded components, including tooling, material selection, and process optimization.

Analyze and optimize existing processes to reduce scraps, improve cycle time, and maintain part quality.

Conduct root cause analysis for molding or material issues using data and analytical tools and implement corrective actions.

Develop and maintain standardized process documentation, such as process sheets and validation protocols.

Work with engineering, quality, and production teams to ensure stable and capable manufacturing processes.

Create and execute validation protocols, reports, and change controls.

Perform statistical analysis (SPC, DOE) using Minitab to optimize processes.

Other duties as assigned.

Qualifications High School Diploma Minimum 10 years of experience in injection molding process development or engineering.

Strong understanding of polymer behavior, resin chemistry, and scientific molding principles.

Understand D2 Processes (Decouple Molding).Hands-on experience in DOE (Design of Experiments), process validation, and troubleshooting.

Proficiency in interpreting resin data sheets and converting material properties into process parameters.

Excellent analytical, documentation, and communication skills.

Must function well in a team environment and must communicate well with others.

Must function well in a team environment and must communicate well with others.

Motived self-starter that can productively work alone and in groups to solve problems.

Must have proven mechanical ability. Must have the ability and willingness to work as needed/required in order to complete required work and communicate with other shifts. Must be eligible to work in the United States.