Thermoforming Design Engineer

Overview

We are seeking an experienced Thermoform Tooling and Product Design Engineer to join our growing packaging team. This individual will play a key role in designing and developing innovative thermoformed packaging solutions and tooling systems.

• Design and develop thermoformed packaging products from concept through production.
• Engineer and model tooling designs for prototype and production molds using Solid Works.
• Collaborate with cross‑functional teams including production, quality, and sales to ensure manufacturability and performance.
• Generate detailed 2D drawings, 3D models, and bill of materials.
• Conduct feasibility studies, tolerance analysis, and design optimization for cost and performance.
• Support tooling fabrication, testing, and validation processes.
• Troubleshoot tooling and product issues, providing design modifications and engineering support.
• Maintain accurate design documentation and adhere to company design standards.

• Bachelor’s Degree in Mechanical Engineering, Manufacturing Engineering, Industrial Design, or related field (or equivalent experience).
• 3 years of experience in thermoformed product and tooling design.
• Strong Solid Works skills (part modeling, assemblies, and drawings required).
• Knowledge of thermoforming materials, tooling construction, and forming processes.
• Experience collaborating with machine shops or toolmakers.
• Strong problem‑solving skills and attention to detail.
• Excellent communication and project management abilities.