Mechanical Engineer

Mechanical Design Engineer (Aerospace)

Whippany Actuation Systems, a fast-paced and innovative aerospace manufacturer specializing in electromechanical actuators for both commercial and military applications, is seeking a detail-oriented and analytical professional to join our team as our newest Mechanical Design Engineer. In this role, you will be responsible for the design and development of new products from concept to detailed design, based on overall system and detailed requirements to meet cost and schedule targets while being mindful of ease‑of‑manufacturability and ease‑of‑assembly.

You will also support manufacturing, tooling, and aftermarket requirements.

• Create product designs to endure aerospace environments including high vibration, temperature variations, fluid and other contaminant exposures.
• Develop stress analyses such as gear bending and fatigue, bearing life, Finite‑Element Analysis (FEA), and other dynamic and static stress analyses using aerospace accepted/preferred techniques as needed.
• Optimize designs by taking advantage of various additional software packages available for CAD modeling, stress analysis, tolerance stack‑up, etc. while developing component/assembly models considering expected manufacturing processes and their respective effect on each design.
• Design assemblies and components which include gears/splines, environmental or EMI sealing, load paths, fasteners, springs, electronics integration, packaging, etc.
• Work with the cross‑functional integrated product team and customers to develop product solutions that meet both customer and internal requirements.
• Demonstrate understanding of various aerospace grade materials and associated properties, as well as various post‑processes typically used on various materials in the aerospace industry for wear resistance, corrosion protection, surface/sub‑surface material defect detection, insulation, etc.
• Communicate with a variety of internal and external customers, sharing information with the team, and articulating technical information for a variety of audiences.
• Assist with product development and scheduling product development.

• Bachelor's degree in Mechanical or Aerospace Engineering from an accredited university.
• 3 years' engineering experience working in a high technology manufacturing environment.
• Experience using CREO and CAD.
• Proficiency with MS Suite.
• Authorization to work in the US.

This role is restricted to U.S. persons (i.e., U.S. citizens, permanent residents, and other protected individuals under the Immigration and Naturalization Act, 8 U.S.C. 1324b(a)(3)) due to access to export‑controlled technology. Whippany Actuation Systems will require proof of status before employment.

• Engineering experience working in high technology manufacturing environment.
• Proficiency with PTC Creo, ANSYS, UTS Gear and/or KISSsoft and Mathcad.
• Experience in gear design to AGMA specifications and prior experience working with ANSI 14.5 geometric tolerancing and dimensioning requirements.
• Familiarity with military/aerospace grade materials, processes, specifications and electronic circuit card design.
• Basic knowledge of load distribution on gears and bearings, as well as power screws.
• Knowledge of environmental testing in accordance with military and aerospace specifications.
• Knowledge of additive manufacturing.

The pay range for this position at commencement of employment is expected to be between $90,000 to $135,000 per year. Final pay determinations will depend on various factors, including, but not limited to, experience level, knowledge, skills, and abilities. If hired, the employee will be in an "at‑will" position.

At Whippany Actuation Systems, we believe that our success can only be credited to the hard work and dedication of our employees. To support our employees, we offer a variety of benefit options so they can choose the coverage based on what is important to their unique lifestyle. These include medical, dental, vision, , legal insurance, pet insurance, tuition assistance program, and an employee assistance…