Plant Controls Engineer

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• Evaluate control systems, products, components, and applications.
• Evaluate new manufacturing and control technologies, adapting into specifications as appropriate.
• Confirm control system functionality, including appropriate safety compliance, by designing and/or executing test procedures.
• Prepare and/or review electrical, hydraulic, and pneumatic controls drawings for equipment purchases; collaborate with related engineering teams to evaluate components, materials, and suppliers.
• Keep equipment operating and improve equipment uptime by performing periodic audits; troubleshooting breakdowns; requesting supplies; defining and reviewing preventive maintenance plans; calling for repairs; and implementing process improvements.
• Maintain project documents using approved methodology, tools, and templates.
• Maintain PLC documentation upon receipt from equipment suppliers and an archive of PLC programs and machine controls drawings in electronic format.
• Implement and maintain data collection system from plant floor processing equipment.
• Participate in PFMEA analysis and as a knowledge leader for lean manufacturing and other continuous improvement projects.
• Identify and implement error-proofing requirements throughout the production process.
• Identify and plan for process impact(s) as a result of engineering and launch changes.
• All other duties as assigned.

• Evaluate control systems, products, components, and applications.
• Evaluate new manufacturing and control technologies, adapting into specifications as appropriate.
• Confirm control system functionality, including appropriate safety compliance, by designing and/or executing test procedures.
• Prepare and/or review electrical, hydraulic, and pneumatic controls drawings for equipment purchases; collaborate with related engineering teams to evaluate components, materials, and suppliers.
• Manage supplier development and delivery.
• Keep equipment operating and improve equipment uptime by performing periodic audits; troubleshooting breakdowns; requesting supplies; defining and reviewing preventive maintenance plans; calling for repairs; and implementing process improvements.
• Maintain project documents using approved methodology, tools, and templates.
• Maintain PLC documentation upon receipt from equipment suppliers and an archive of PLC programs and machine controls drawings in electronic format.
• Implement and maintain data collection system from plant floor processing equipment.
• Participate in PFMEA analysis and as a knowledge leader for lean manufacturing and other continuous improvement projects.
• Identify and implement error-proofing requirements throughout the production process.
• Identify and plan for process impact(s) as a result of engineering and launch changes.
• All other duties as assigned.

• Bachelor's degree in in Engineering, IT, or in related fields
• Years of
  
  Experience:
  
  7+ year experience as a manufacturing/controls engineer in automotive manufacturing or assembly facility.

• Travel Required:
  
  Yes

• Working knowledge of automated assembly systems, basic theory of industrial control systems applications, design and operations, including concepts of power distribution.
• Depth of knowledge in tooling design, process and layout design, quality engineering, ergonomics, health and safety.
• Technical competence with IT and control systems; program and troubleshoot machine controls (Siemens-Step 7; Allen Bradley-Ladder Logic.)
• Ability to diagnose problems with hydraulic, pneumatic and mechanical systems interfacing with electrical and electronic systems.
• Apply knowledge of electronic and instrumentation principles to determine equipment malfunctions and restore equipment to operation.
• Understanding of and experienced in program launch process (including APQP; PFMEA; control plans; plant layout; tooling and equipment design, development and implementation; facility deployment; etc.)
• Strong project management skills; ability to manage multiple projects simultaneously and maintain attention to critical details and deadlines.
• Skilled in root-cause based problem solving tasks to ensure that abnormalities, when observed, are acted upon to resolve root-causes.
• Working knowledge of AutoCAD.
• Ability to learn new technologies.
• Excellent verbal and written communication skills to conduct training, interact and collaborate effectively with leadership, peers, sales, vendors, plant team members,…