Test Engineer

If you are unable to complete this application due to a disability, contact this employer to ask for an accommodation or an alternative application process.

Full Time Salary Henderson USA - Lake Mead, Henderson, NV, US

30+ days ago Requisition

Salary Range: $75,000.00 To $90,000.00 Annually

Position Summary

The Test Engineer is responsible for developing, supporting, and optimizing manufacturing test systems and processes for battery pack production. This role plays a critical part in ensuring product quality, reliability, safety, and production efficiency through the implementation and continuous improvement of testing equipment, methodologies, and data analysis.

The Test Engineer will work closely with Manufacturing, Quality, Product Engineering, and Operations teams to support production testing activities, troubleshoot test failures, improve test coverage, and drive process improvements. This position requires strong technical expertise in electrical and electronic systems, automated test equipment, and PCBA testing.

Key Responsibilities

Manufacturing Test Support

• Support production testing of battery packs, subassemblies, and electronic components, including end-of-line (EOL), functional, safety, and performance testing.
• Troubleshoot and resolve test failures, equipment issues, and process-related testing concerns.
• Provide hands‑on support to manufacturing operations to minimize downtime and improve productivity.
• Monitor test system performance and identify opportunities to improve reliability, repeatability, and throughput.
• Support production ramp‑ups, process changes, and new product introductions (NPI).

Test Equipment & Process Development

• Design, develop, validate, and maintain manufacturing test equipment, fixtures, and automated test systems.
• Develop test procedures, specifications, acceptance criteria, and work instructions.
• Improve existing test methods and implement new testing technologies to enhance quality and manufacturing efficiency.
• Support equipment qualification, calibration, preventive maintenance, and validation activities.
• Collaborate with cross‑functional teams to ensure test systems meet product and manufacturing requirements.
• Develop and maintain test methodologies for printed circuit board assemblies (PCBAs) used in battery packs and Battery Management Systems (BMS).
• Support functional testing, programming, validation, and troubleshooting of electronic assemblies.
• Analyze electronic failures and work with Product Engineering and Manufacturing teams to determine root causes and implement corrective actions.
• Utilize electrical test equipment such as oscilloscopes, digital multimeters, data acquisition systems, power supplies, and communication analyzers.
• Support verification of engineering changes affecting electronic hardware and firmware.
• Analyze test and manufacturing data to identify trends, recurring failures, and process improvement opportunities.
• Generate reports and dashboards to support production and quality decision‑making.
• Lead root cause investigations using structured problem‑solving methodologies.
• Implement corrective and preventive actions to improve product quality and test effectiveness.
• Support yield improvement initiatives and reduction of false failures and test escapes.

Quality, Documentation & Compliance

• Create and maintain test documentation, procedures, validation reports, and engineering records.
• Support quality system requirements, audits, and process validation activities.
• Participate in risk assessments, PFMEAs, and Control Plan development.
• Ensure testing processes comply with company, customer, safety, and regulatory requirements.
• Promote safe work practices when working with battery systems, electrical equipment, and manufacturing machinery.

Required…