Production Associate

Aventra Defense Systems serves the U.S. government and allied interests by engineering and providing autonomous aerial platforms. Positioned at the nexus of high-end hardware, software, and defense operations, we design, manufacture, and deploy technologies capable of operating within exceptionally rigorous global environments.

We operate as a purpose-led organization that combines the agility of a startup with the rigorous standards required for national security. From fulfilling contracted deliveries to conducting government field trials and advancing system R&D, our operational tempo is driven by the critical nature of the challenges we address.

• 100% employer-paid health coverage — medical, dental, and vision — for you and your family
• Health Savings Account (HSA) offering
• Employer Paid Basic Life Insurance coverage
• 4% 401(k) match, immediately vested
• Generous PTO and sick time

The 3D Print / Production Associate operates and maintains Aventra’s 3D printers and builds mission-critical components for the company’s unmanned systems and defense technologies. The associate assembles precision aerial vehicle components and autonomous aircraft systems, including electromechanical assemblies, and supports engineering and quality teams in investigating defects and test failures. This is a hands‑on role for a highly organized, detail-oriented team member who thrives in a dynamic, fast-paced startup environment.

• Operate and maintain multiple 3D printers, ensuring quality output and minimal downtime

• Build a variety of assemblies and sub-assemblies, including electromechanical assemblies
• Assemble precision aerial vehicle components and autonomous aircraft systems
• Assemble hardware for use in test environments, including components, sub-level assemblies, and full-level assemblies
• Work independently on assigned projects while remaining flexible to daily task changes

• Perform self-inspections and in-process inspections to ensure adherence to quality standards
• Assist engineers in investigating quality defects and test failures
• Provide feedback on assembly issues, driving continuous process improvements and solutions

• Collaborate with engineering and quality teams to resolve technical challenges
• Maintain cleanliness and safety standards in the work area and adhere to the company’s safety protocols
• Contribute to a culture of safety, quality, and continuous improvement
• Other duties as assigned by the supervisor

• No degree required — Aventra values skills, attitude, and willingness to learn over formal credentials

• Exceptional attention to detail — precision is mission-critical in defense manufacturing
• Ability to follow complex written instructions exactly and maintain detailed documentation
• Strong organizational skills and ability to manage multiple priorities
• Basic computer skills for operating manufacturing systems

• None required

• Must be able to obtain and maintain U.S. Citizenship verification required for access to ITAR-controlled hardware and technical data
• Able to work on‑site at Aventra HQ in Herndon, VA
• Reliable and consistent attendance when scheduled, including availability during core hours

• Electronics soldering or circuit board assembly experience
• RC aircraft, drone, or robotics hobby experience
• Prior 3D printing experience (FDM, SLA, or similar technologies)
• Experience in aerospace, defense, or precision manufacturing environments
• Technical certification or vocational training in…