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Process Engineer

Job in Hickory, Catawba County, North Carolina, 28601, USA
Listing for: US Conec Ltd.
Full Time position
Listed on 2026-10-05
Job specializations:
  • Engineering
    Process Engineer, Quality Engineering, Manufacturing Engineer
Salary/Wage Range or Industry Benchmark: 85000 - 120000 USD Yearly USD 85000.00 120000.00 YEAR
Job Description & How to Apply Below

Engineering Innovation. Precision Plastics. Powering AI.

USConec, Ltd. is a trusted, global company that prides itself on engineering excellence—creating innovative connectivity solutions that support today’s most important technologies. We foster a friendly, inclusive culture that values teamwork, creativity, and mutual respect. At USConec, you’ll find real opportunities to grow and make a meaningful impact in a company that genuinely cares about its people and its customers. With competitive compensation, excellent benefits, and a supportive environment, this is a place where you can build your future—whether your interests lie in manufacturing, engineering, operations, or beyond.

Process

Engineer - Fiber Optic Assembly & Termination Overview

US Conec is seeking a Process Engineer to support the development, qualification, industrialization, and continuous improvement of fiber optic connector assembly and termination processes. This role partners closely with Applications Engineering, Manufacturing, Quality, R&D, Product Management, Global Sales, customers, and equipment suppliers to create capable, repeatable, and well-documented manufacturing processes that drive product quality and performance.

Responsibilities
  • Develop expertise in fiber optic connector assembly and termination processes, including equipment, materials, process variables, measurement methods, and sources of variation
  • Support the development, validation, and industrialization of new and existing manufacturing processes for fiber optic connectivity products
  • Design and execute process characterization, verification, validation, and capability studies to ensure process performance and compliance with customer and industry requirements
  • Plan and conduct engineering experiments to evaluate process settings, materials, equipment interactions, and manufacturing methods
  • Analyze process and product performance data, including insertion loss, return loss, ferrule quality, and end-face geometry, using statistical and engineering methodologies
  • Investigate process-related quality issues and support root-cause analysis for manufacturing concerns, qualification failures, and customer-reported issues
  • Develop and maintain process maps that identify critical inputs, outputs, controls, measurement points, and opportunities for process improvement
  • Perform tolerance analyses to assess the impact of process, equipment, material, and dimensional variation on product quality and optical performance
  • Support engineering change management activities for new or modified processes, tooling, equipment, and documentation
  • Evaluate fiber optic termination and assembly equipment for capability, repeatability, usability, and compatibility with US Conec products and applications
  • Apply knowledge of fiber optic polishing processes to process development, troubleshooting, and continuous improvement initiatives
  • Identify opportunities to improve process capability, yield, efficiency, repeatability, and robustness across manufacturing operations
  • Create and maintain process instructions, equipment guides, best-practice documentation, engineering reports, test plans, and technical recommendations
  • Provide process-focused technical support to internal teams and customers requiring detailed analysis, troubleshooting, and engineering expertise
  • Collaborate with customers, suppliers, and external partners to investigate process performance and translate field observations into process improvements
  • Maintain project schedules, communicate progress, and provide regular updates to stakeholders
  • Present technical findings, recommendations, and conclusions to both technical and non-technical audiences
  • Represent US Conec in customer meetings, supplier discussions, industry organizations,…
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