Project Controls Manager

Overview

"Together We Make Life Better". Our quality engineering, sustainable solutions and safety record inspire everything we do. Our diverse and inclusive workforce allows for all employees to feel valued and safe to give their opinions and improve our company.

Tata Consulting Engineers USA, LLC, (TCE), is a multi-disciplinary engineering organization offering a full range of integrated engineering design, project support, procurement and construction management services to the energy and chemicals industries.

NOTE:

International Assignment
- Location:

Wales, UK

Duration of Assignment: appx. 24 Months

The Project Controls Manager will lead the integrated controls function for the EPCM scope covering planning, scheduling, cost control, risk management, progress measurement, reporting and forecasting. This role ensures that engineering, procurement, construction and commissioning activities progress in alignment with the re-baselined programme schedule and cost plan defined by TSUK.

The PCM will serve as the governance anchor - transforming data into insight, identifying early deviations, and driving transparent decision support for management. While budget ownership and final approval remain with TSUK, this role ensures the entire EPCM delivery executes with discipline, predictability and traceability.

• Integrate TSUK's updated schedule into EPCM execution strategy.
• Maintain the master integrated schedule covering engineering, procurement, construction & commissioning.
• Analyze critical paths, float consumption, interface dependencies & predict schedule risks.
• Drive schedule readiness & workface planning with site teams.
• Conduct schedule performance reviews with EPCM disciplines & contractors.

• Develop and maintain cost control framework for EPCM scope.
• Track commitments, expenditure curves, accruals and monthly cost forecasts.
• Support TSUK with cost variance analysis & mitigation planning.
• Ensure change events are costed and reflected in forecast & cashflow.
• Maintain cost dashboard aligned to TSUK reporting templates.

• Establish physical progress measurement norms across Engineering-Procurement-Construction.
• Monitor S-curves, earned value, productivity indices & discipline-wise progress.
• Maintain progress validation against deliverables, drawings, vendor documentation & site quantities.
• Drive monthly progress certification support for contractor invoicing validation (visibility only if required by TSUK).

• Own the EPCM risk register - schedule, cost, interface, technical, vendor risks.
• Facilitate fortnightly risk review workshops; ensure risk actions have owners & timelines.
• Maintain early-warning indicators & leading metrics.
• Support contingency consumption tracking & risk burn-down visibility.

• Prepare Weekley & Monthly Progress Report integrating schedule-cost-risk-HSE-quality metrics.
• Develop executive dashboards for TSUK leadership & Steering Committee.
• Maintain milestone look-ahead planning.

• Work with TSUK to ensure reporting is consolidated through recognized digital environment.
• Ensure traceable baselines, revision control and transparent data workflows.
• Enable as-built capture through progressive completion tracking.

• 25 years in Project Controls within EPC/EPCM for heavy industrial projects.
• Strong expertise in planning, cost control, risk management & progress analytics.
• Demonstrated control leadership in brownfield steel/metals or similar capital projects.
• Hands‑on experience in Primavera P6, Power BI, Earned Value Management, risk modelling.
• Track record of managing large multi-contract interfaces & execution reporting.
• Ability to deploy at Port Talbot full‑time for 2 years.

• Experience supporting mega programmes (500M - 2.5B class).
• UK/European reporting exposure advantageous.
• EPCM delivery experience using integrated digital platforms.

• Strong analytical and structured thinking.
• Natural bias for data‑led decision making.
• High discipline…