Mechanical Integrity Engineer

COMPANY: OTH

JOB LOCATION: OTH (TERMINAL)

JOB TITLE: MECHANICAL INTEGRITY ENGINEER (RELIABILITY)

DEPARTMENT: MAINTENANCE DEPARTMENT

REPORTS TO: MAINTENANCE MANAGER

EXEMPT/NON-EXEMPT: EXEMPT

MANAGERIAL (Y/N): # Direct reports:_______0___________# Total:___10 (contractors)____

BUDGET AUTHORITY: Total Budget Amt:_1 MM______Authorization Amt:___ $10,000_______

OVERALL RESPONSIBILITIES

Ensure all mechanical integrity programs are maintained and in compliance with regulatory and corporate requirements. Ensure all work is performed by qualified and certified third party contractors in order to maintain the facility at peak operating efficiency on a 24 hour basis, consistent with company and governmental standards of safety, environmental and quality control

Employees in this job supervise the inspection, repair, and maintenance of mechanical equipment and systems. The employee is required to plan and assign the work of subordinate employees or contractors, to review work performance and products to ensure conformance with established methods, policies, and procedures.

ESSENTIAL FUNCTIONS

• Follows Code of Conduct. Is consistent and fair in the guidance of policies and procedures.
• Follow company policies and comply with company and governmental regulations.

Processes and Procedures:

• Perform work audits and verify that all employees are actively engaged in tasks that are related to Odfjell's business and to verify that all procedures are followed.
• Ensure events and services are accurately documented and entered into SAP in a timely manner.
• Identifies opportunities for improvements in areas of safety, environmental, cost, productivity, and product quality.
• Prepares documentation and reports needed to keep Maintenance Manager and other department heads fully informed of maintenance operations. Implement corrective actions from inspection reports using SAP CMMS program.
• Review project books at the completion of new installation and provide recommendation on new inspection process. Include equipment on appropriate inspection process, schedule and include into CMMS and RBMI programs.
• Develop inspection schedule of each piece and type of equipment in the facility and correspond each piece of equipment to an approved inspection procedure and method.
• Oversee mechanical integrity program with respect to internal and external tank inspections, pipe inspections, pressure vessels, rotating equipment, and pressure and vacuum relief devices.
• Develop, maintain and oversee coating program for mechanical equipment including tanks, pumps, pipes, exchanger, structures, labeling, etc.
• Oversee and direct the insulation repairs to tanks, pipes and equipment to maintain integrity of system and equipment.
• Provide necessary support and expertise needed to maintain the operational integrity and efficiency of all transfer, storage and distribution systems, equipment and machinery.
• Assists Maintenance Manager with the development and implementation of ongoing and preventive maintenance and predictive maintenance programs to enhance effectiveness of all operating systems and facilities.
• Originates documentation needed to assure department efficiency and flow of essential information to Maintenance Manager, Maintenance personnel and all relevant departments
• Participate in internal audits, regulatory audits, customer audits, and certification audits by meeting and reviewing inspection procedures and records with auditor, and correcting any deficiencies noted.
• Develop and maintain equipment hierarchy and asset identification of field equipment, instrumentation, spare equipment inventory, critical equipment, and integrity equipment for Computer Maintenance Management System (CMMS) and Risk Based Mechanical Integrity (RBMI) programs and data bases. Confirm equipment assets match P&IDs.
• Actively serve on quality committees, task force and Haz-op studies, Management of Change (MOC), Safe Work Plan (SWP), Job Safety Analysis (JSA), Root Cause Analysis (RCA) when requested by Maintenance Manager.
• Accomplishes maintenance and organization goals and objectives, and meets maintenance financial standards by providing annual budget information; monitoring expenditures; identifying variances.
• Evaluates functionality and reliability of facility systems and associated equipment by conferring with operating departments; identifying problems and requirements.
• Inspects and audits work for completeness to meet policy and procedures requirements including ISO standards.
• Responsible for a number of systems including but not limited to the following - Chemical storage tanks, piping, pressure vessels and pressure relief valves.
• Studies blueprints and diagrams in order to plan material and labor needed to accomplish tasks.
• May develop specifications from general description of parts of assemblies to be fabricated and draw or sketch device to be made.
• Follow up corrective actions and implement countermeasures to minimize reoccurrence of equipment breakdowns and malfunctions
• Managing on site the facilities…