Senior Automation Engineer III Job Huntington Beach area,California USA,Engineering

Description Our client is seeking a highly experienced Automation Engineer III to support and lead automation initiatives within a manufacturing environment. This individual will be responsible for the design, development, programming, integration, and continuous improvement of automated manufacturing systems, robotics, and control technologies. This role requires a hands‑on engineer with extensive experience leading automation projects, solving complex equipment issues, implementing control systems, and driving operational improvements through automation.

Key Responsibilities:

Develop, program, test, and commission automated manufacturing systems, including PLCs, robotics, HMIs, and motion control equipment.
Troubleshoot complex automation and controls-related issues, identifying root causes and implementing long-term corrective actions.
Lead automation projects from concept and design through installation, startup, validation, and production release.
Develop and execute validation protocols while ensuring compliance with quality, safety, and industry standards.
Analyze manufacturing processes, equipment performance, and production data to identify opportunities for increased efficiency and reduced operating costs.
Create and maintain engineering documentation, including electrical schematics, technical reports, standard operating procedures, and equipment documentation.
Provide technical leadership, mentorship, and training to internal teams.
Work directly with equipment manufacturers, suppliers, and external vendors throughout equipment design, procurement, installation, and startup activities.
Support continuous improvement efforts by identifying and implementing new automation technologies.
Maintain a strong commitment to safety, quality, accountability, and teamwork.

Required Qualifications:

Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Automation Engineering, Industrial Engineering, or a related technical discipline. Equivalent automation experience and technical training will also be considered.
Minimum 10 years of manufacturing engineering and automation experience, preferably within an injection molding environment.
Strong understanding of statistics, advanced mathematics, geometry, and data-driven decision‑making.
Experience creating 2D and 3D equipment designs using AutoCAD and/or Solid Works.
Knowledge of GD&T (ANSI Y14.5).
Working understanding of industrial regulations and standards, including OSHA, NFPA, NEC, ADA, IBC, ISO, and related requirements.
Ability to program, troubleshoot, and support PLC‑based automation systems.
Experience programming and troubleshooting HMI interfaces.
Hands‑on experience setting up, programming, and troubleshooting Star Automation and/or Yushin robotic systems.
Experience programming, integrating, and troubleshooting six‑axis industrial robots.
Ability to design and develop electrical schematics and controls documentation.
Experience designing, fabricating, wiring, and troubleshooting electrical control panels.
Hands‑on experience implementing, configuring, and programming servo motor and stepper motor systems.
Proficiency with Microsoft Word, Excel, PowerPoint, and Project.
Experience creating and maintaining spreadsheets, project schedules, presentations, and technical documentation.
Digital photography and image file management experience.
Strong working knowledge of:
Pneumatic control systems, Electro‑pneumatic troubleshooting, Electrical control circuit design, Electrical panel assembly and wiring, PLC programming and troubleshooting.
Ability to manage multiple projects and changing priorities simultaneously.
Ability to travel domestically and, when required, internationally to support equipment suppliers and manufacturing facilities.

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