Principal Tooling Design & Polymer Molding SME
Job in
Huntington, Cabell County, West Virginia, 25777, USA
Listed on 2026-10-18
Listing for:
Alcon USA
Full Time
position Listed on 2026-10-18
Job specializations:
-
Engineering
Manufacturing Engineer, Injection Molding, Process Engineer, Quality Engineering
Job Description & How to Apply Below
Join Alcon’s Engineering function and help us elevate quality, processes, products, packaging, and materials to improve sight for patients everywhere. As our Principal Tooling Design and Polymer Molding SME, you will set the technical bar for injection molding and tooling across global operations, connecting R and D to manufacturing to deliver reliable, cost effective, compliant production.
How you will make a difference
Innovate and design – Create precision mold tooling and architect molding processes tuned to part geometry, material properties, production volume, and cost objectives.
Industrialize and validate – Lead improvements and validations for molds, tooling support systems, and equipment; execute capability studies, DOE, and IQ OQ PQ to lock in performance.
Optimize and troubleshoot – Resolve molding and equipment issues, improve automation including end of arm interfaces, and strengthen hot runner performance.
Scale new products – Drive New Product Introduction from concept to ramp up while managing timeline, risk, and cost targets, partnering closely with suppliers and contract manufacturers.
Mentor and elevate – Coach junior engineers and technicians in molding and tooling best practices; champion continuous improvement and operational excellence.
Comply and document – Ensure designs and processes meet medical device regulatory, safety, and quality standards; maintain documentation, change control, and GxP aligned records per SOPs.Role specifics
Oversee molding trials, generate clear process documentation, and assess raw material impacts on molding performance
Collaborate with cross functional partners to lower defects, enhance mold performance, and increase throughput
Scout advanced tooling technologies and auxiliary equipment to improve safety, efficiency, and cost Recommend capital investments, standardize tooling, and produce capital justifications
Your background
Bachelor’s Degree or equivalent experience pathway: high school plus 13 years, Associate’s plus 9 years, M.S. plus 2 years, or PhD plus 0 years
Fluent English communication5 years of relevant experience
Work schedule:
Exempt, 40 hours per week, Monday – Friday, 8:00 AM EST – 5:00 PM ESTTravel: up to 10 percent
Work setting: onsite
Relocation available
Sponsorship not available
Preferred strengths
Engineering degree with Plastics or Mechanical emphasis preferred; other disciplines considered
Strong command of scientific molding
Demonstrated success troubleshooting and optimizing molding processes and equipment
Experience with molding process validation and qualification IQ OQ PQHot runner systems and troubleshooting experience
Automation troubleshooting including EOA tooling
Experience with process monitoring systems
Experience performing contact and non contact dimensional inspection
Industry experience in medical device or other regulated settings
Tools and focus areas
Injection Molding Machine Husky Troubleshooting Industrial Automation Equipment Process Engineering Injection Molding Experience Thrive with usTeam with peers to share standard processes and learnings as work evolves
Accelerate your development with focused growth opportunities
Join our mission to deliver innovative products and solutions that improve sight and lives
Benefit from a robust package that includes health, life, retirement, flexible time off for exempt associates, PTO for hourly associates, and more
See your impact at
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