Industrial Engineer, DC

Location: Lake Bluff

Engineer, Distribution Center Support Johnson Service Group (JSG) is a professional search firm, seeking an Engineer, Distribution Center Support for one of our top clients.

Position Summary:

The Engineer, Distribution Center Support is a key driver of operational success within our distribution operations. This role is pivotal in streamlining workflows, enhancing accuracy, and delivering measurable cost savings while supporting our rapidly expanding operations. The successful candidate will focus on accelerating order fulfillment, improving inventory accuracy, and ensuring exceptional compliance with customer requirements. This individual will lead initiatives to integrate lean methodologies, foster quality assurance, and drive continuous improvements across all operational areas.

Additionally, they will mentor staff in value-added workflows, structured problem solving, and cross-functional collaboration to achieve aligned goals. Reporting directly to the Leader, Distribution Support, this role requires a proactive mindset, strong leadership capabilities, and the flexibility to meet overtime requirements as needed. Responsibilities:
The responsibilities for this role are divided approximately as follows:
Engineering and Project Management (70%), Continuous Improvement and Lean (15%), and Supervision (15%). Engineering, Project Management Systems and Automation:
Collaborate closely with the IT/systems team to identify, evaluate, develop, and implement system enhancements that boost quality, throughput, efficiency, and user experience. Partner cross-functionally to enhance reporting capabilities, with a focus on automating critical reports that provide real-time feedback to operators and highlight key trends. Leverage the Warehouse Management System (WMS) to optimize the order audit program, increasing quality while minimizing audit-related labor.

Drive the implementation and adoption of advanced technology solutions, including forklifts, electric walkies, AGVs, lithium batteries, conveyor systems, automated packing, and robotics. Warehouse Design and Optimization:
Facility Design and Layout:
Develop customized warehouse storage plans that align with the unique needs of each facility. Produce detailed design drawings and deliver actionable recommendations to enhance operational efficiency while maximizing capacity and utilization. Space and Efficiency Optimization:
Manage and continuously refine the warehouse slotting program using data-driven methodologies to optimize space utilization and configure bulk rack and floor bulk storage areas effectively. Performance Metrics and Monitoring:
Track and analyze key performance indicators, such as space utilization and efficiency rates, to enable proactive space management and drive continuous operational improvements. Create basic tools and reports to support these efforts, with a focus on automating any tools or reports that require long-term sustainability. Storage Solutions and Product Integrity:
Implement advanced storage solutions that maximize space utilization, ensure safety, and maintain product quality, safeguarding stored goods and preserving their integrity. Inventory and Equipment Management:
Implement efficient systems for inventory management, reducing waste and ensuring accuracy in stock levels. Design and maintain a preventive maintenance (PM) program for all warehouse equipment. Oversee the installation, maintenance, and safety compliance of warehouse equipment to ensure optimal performance. Develop and support equipment strategies emphasizing standardization, safety, cost, and efficiency. Quality Control and Process Improvement:
Implement quality control measures at the receiving stage and throughout operations to maintain high standards and minimize defects. Develop, write, map, file, and audit Standard Operating Procedures (SOPs) to ensure compliance and streamline warehouse operations. Identify, cost-justify, and manage the implementation of cost-saving initiatives. Project Management:
Lead projects focused on enhancing quality and productivity, utilizing lean methodologies, conducting time and motion studies to identify bottlenecks and recommended solutions. Obtaining stakeholder buy-in and perform pilots to validate concepts. Develop detailed project plans, monitor progress, and ensure timely completion within scope and budget. Use data analysis to identify trends, gaps, and opportunities for improvement. Continuous Improvement and Lean Use Lean Six…